Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE10 Appendix A Series AE8, Operator Panel Configuration Figure A-1 AE8 Operator Panel

Models: AE8 AE25 AE10 AE11

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Appendix A

Appendix A

Series AE8

Information in this Appendix applies to the AE8 Generator.

Operator Panel Configuration

Figure A-1 AE8 Operator Panel

Master Control

Switch

Controller

Fuse

Lamp

RUN OFF REMOTE

MANUAL AUTO

CONTROLLER

FUSE

Circuit Breaker

Master Control Switch − A three position switch allows choice of automatic or manual operating mode.

Run Manual − In this position the controller immediately energizes the crank cycle to start the generator set and produce power. Off − off position, prevents engine from stating.

Remote Auto − The engine can only be started by making a connection across the remote start terminals of the control box. This allows normal automatic backup operation of the Generator Set under control of the Transfer Switch.

Controller Fuse − This fuse provides overload protection for the controller circuit board.

Lamp − This Red indicator light will come on when the engine shuts down due to a fault condition.

Circuit Breaker − The 2 pole Circuit Breakers provide overload protection (excessive AC current) for the generator set output windings.

MN2415

Series AE8 A-1

Image 45

Baldor AE10, AE11, AE25 manual Appendix A Series AE8, Operator Panel Configuration Figure A-1 AE8 Operator Panel

Contents

Automatic Emergency Installation & Operating ManualGenerator AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix B Appendix AAppendix C Appendix DSafety Notice Section Product Safety Informationdisconnect all electrical loads before starting the generator Read This Manual ThoroughlyIMPORTANT SAFETY INSTRUCTIONS SymbolsPrecaution Statements Used In This Manual OperationBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Limited Warranty Section General InformationLabor PartsMN2415 2-2 General InformationFigure 3-1 Generator Lifting & Mounting Section Receiving & InstallationAE8 & AE10 AE11Engine Cooling Ventilation Test Indoor Location ContinuedHot Exhaust Gasses Guidelines for Exhaust SystemTable 3-1 Physical Dimensions InstallationWeight Indoor Location ContinuedTable 3-2 Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Example Determining Pipe Size for Natural GasDo Not guess, be sure pipe size is adequate for required flow rate Natural Gas ConnectionsTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Figure 3-2 Gas Line ConnectionsTable 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGTransfer Switch Considerations Battery Charger Considerations1 Phase Single Phase Power Connections General Wiring ConsiderationsFigure 3-3 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFigure 3-5 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Figure 3-6 Remote Start & Battery ConnectionsFigure 3-7 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Fuel Jumper IN = Natural Gas OUT = LPGFigure 3-9 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Figure 3-10 Remote Start & Battery ConnectionsFrame Ground Connection Nut Washer Ground Wire Lug WasherFigure 3-11 Frame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Recommended Engine Oil and Battery Type Figure 3-12 Battery InstallationTable 3-5 Recommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued MN2415 3-18 Receiving & InstallationShutdown Warning Indicators Section OperationWarning or Shutdown Indicators Operator Control PanelNatural/LP Gas Selector Switch Master Control SwitchFigure 4-3 Operator Control Panel AE25 Display LampsAutomatic Fault Shutdown AE11 and AE25 Manual Start/Stop All modelsAutomatic Start/Stop All models Auto Start Operation AE11 Operating ProceduresWarnings and Shutdowns Warnings ShutdownsAccess Configuration Editor Figure Editing the ConfigurationFigure 4-4 Configuration Editor Access Editing The ConfigurationTable 4-1 Programmable Functions and Values If this is enabled, the starter motor will after the oil pressure switch detects oil pressureTable 4-1 Programmable Functions and Values Continued Table 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the followingElectrical Connections Connected to plant battery positive Recommended Fuse 2ATable 4-2 Engine Controller Terminal Identification Garretson Model KN Fuel Valve Considerations GeneralInstallation ServiceOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount Figure 4-5 Garretson KN Fuel ValveSection Troubleshooting and Maintenance GeneralEngine Table 5-1 General Troubleshooting Guide Problems and SolutionsTable 5-2 Troubleshooting Guide Digital Controller Only Check battery supply is present on the Starter output of moduleCheck DC supply voltage is not above 35 Volts or below 9 Volts Service Table 5-3 Troubleshooting Guide Analog Controller OnlyVerify the engine is at a complete stop before trying to reset Engine alarms are ON for high engineOperator Panel Configuration Figure A-1 AE8 Operator Panel Appendix A Series AE8Figure A-3 Frame Assembly Figure A-2 Alternator AssemblyTable A-1 Generator Set Parts List A-2 Series AE8Continued Table A-1 Generator Set Parts ListFigure A-4 AE8 Customer Connection Diagram A-4 Series AE8MN2415 Figure A-5 AE8 Open Frame Wiring Diagram MN2415Series AE8 A-5 Figure A-6 AE8 Enclosed Wiring Diagram A-6 Series AE8MN2415 Operator Panel Configuration Figure B-1 AE10 Operator Panel Appendix B Series AE10Figure B-2 Alternator Assembly Figure B-3 Frame AssemblyTable B-1 Generator Set Parts List Table B-1 Generator Set Parts List MN2415Series AE10 B-3 Figure B-4 AE10 Customer Connection Diagram B-4 Series AE10MN2415 Figure B-5 AE10 Open Frame Wiring Diagram MN2415Series AE10 B-5 Figure B-6 AE10 Enclosed Wiring Diagram B-6 Series AE10MN2415 Operator Panel Configuration Figure C-1 AE11 Operator Panel Appendix C Series AE11Shutdown Warning Indicators Warning or Shutdown IndicatorsFigure C-2 Alternator Assembly Replacement PartsFigure C-3 Frame Assembly Table C-1 Generator Set Parts ListTable C-1 Generator Set Parts List Continued Conversion from LPG to Natural Gas Optional ProcedureFigure C-4 Figure C-6 Figure C-5L1 GEN L2 GENFigure C-7 AE11 Customer Connection Diagram MN2415Series AE11 C-5 Figure C-8 AE11 Generator Connection Diagram C-6 Series AE11MN2415 Figure C-9 AE11 Engine Connection Diagram MN2415Series AE11 C-7 Figure C-10 AE11 Connection Diagram 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23C-8 Series AE11 MN2415 Figure C-11 AE11 Customer Wiring Interface Diagram MN2415Series AE11 C-9 MN2415 C-10 Series AE11Operator Panel Configuration Figure D-1 AE25 Operator Panel Appendix D Series AE25Master Control Switch Natural/LP Gas Selector SwitchFigure D-2 Alternator Assembly Replacement PartsFigure D-3 Frame Assembly Table D-1 Generator Set Parts ListTable D-1 Generator Set Parts List Continued MN2415Series AE25 D-3 Figure D-4 AE25 Receptacle Connection Diagram D-4 Series AE25MN2415 Figure D-5 AE25 Engine Compartment Connection Diagram MN2415Series AE25 D-5 Figure D-6 AE25 Control Box Connection Diagram D-6 Series AE25MN2415 Baldor District Offices 396−16 CHEONGCHEON 2−DONG3233 NORTH ARLINGTON HEIGHTS Baldor Electric Company BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479MN2415 5/05