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AE11, AE10, AE8 Figure D-6 AE25 Control Box Connection Diagram, D-6 Series AE25, MN2415
Models:
AE8
AE25
AE10
AE11
1
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Troubleshooting
Install
Parts list
Figure A-4 AE8 Customer Connection Diagram
Replacement Parts
Warranty
Dimension
Maintenance
Editing the Configuration
General Wiring Considerations
Page 72
Image 72
Figure
D-6
AE25 Control Box Connection Diagram
D-6
Series AE25
MN2415
Page 71
Page 73
Page 72
Image 72
Page 71
Page 73
Contents
Installation & Operating Manual
Automatic Emergency
Generator
AE8, AE10, AE11 and AE25
CALIFORNIA PROPOSITION 65 WARNING
CALIFORNIA PROPOSITION 65 WARNING
Table of Contents
Section
Section
Section
Appendix A
Appendix B
Appendix C
Appendix D
Section Product Safety Information
Safety Notice
disconnect all electrical loads before starting the generator
Read This Manual Thoroughly
Symbols
IMPORTANT SAFETY INSTRUCTIONS
Precaution Statements Used In This Manual
Operation
Operation Warning Statements Continued
Burn
Warning Statements Continued Installation
Warning Statements Continued Maintenance
Caution Statements
Section General Information
Limited Warranty
Labor
Parts
2-2 General Information
MN2415
Section Receiving & Installation
Figure 3-1 Generator Lifting & Mounting
AE8 & AE10
AE11
Engine Cooling
Indoor Location Continued
Ventilation Test
Hot Exhaust Gasses
Guidelines for Exhaust System
Installation
Table 3-1 Physical Dimensions
Weight
Indoor Location Continued
Fuel Connections
Table 3-2 Fuel Consumption Natural and LPG
General Considerations
Example Determining Pipe Size for Natural Gas
Natural Gas Connections
Do Not guess, be sure pipe size is adequate for required flow rate
Table 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length
Figure 3-2 Gas Line Connections
Example Determining Pipe Size for LPG
Table 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length
Transfer Switch Considerations
Battery Charger Considerations
1 Phase
General Wiring Considerations
Single Phase Power Connections
Figure 3-3 Single Phase Output Power Connections
Remote Start and Battery Charger Connections
Single Phase Power Connections
Figure 3-5 Single Phase Output Power Connections
Remote Start and Battery Charger Connections
Figure 3-6 Remote Start & Battery Connections
Single Phase Power Connections
Figure 3-7 Single Phase Output Power Connections
Remote Start and Battery Charger Connections
Fuel Jumper IN = Natural Gas OUT = LPG
Single Phase Power Connections
Figure 3-9 Single Phase Output Power Connections
Remote Start and Battery Charger Connections
Figure 3-10 Remote Start & Battery Connections
Nut Washer Ground Wire Lug Washer
Frame Ground Connection
Figure 3-11 Frame Ground Connection
Coolant Level
1. Remove watches, rings, necklaces and all other metal objects
Figure 3-12 Battery Installation
Recommended Engine Oil and Battery Type
Table 3-5 Recommended Engine Oil and Battery Type
SUMMER
Post Installation Checks
Post Installation Checks Continued
3-18 Receiving & Installation
MN2415
Section Operation
Shutdown Warning Indicators
Warning or Shutdown Indicators
Operator Control Panel
Master Control Switch
Natural/LP Gas Selector Switch
Figure 4-3 Operator Control Panel AE25
Display Lamps
Automatic Fault Shutdown AE11 and AE25
Manual Start/Stop All models
Automatic Start/Stop All models
AE11 Operating Procedures
Auto Start Operation
Warnings and Shutdowns Warnings
Shutdowns
Editing the Configuration
Access Configuration Editor Figure
Figure 4-4 Configuration Editor Access
Editing The Configuration
Table 4-1 Programmable Functions and Values
If this is enabled, the starter motor will
after the oil pressure switch detects oil pressure
Table 4-1 Programmable Functions and Values Continued
Programmable input, can be configured to on of the following
Table 4-1 Programmable Functions and Values Continued
Connected to plant battery positive Recommended Fuse 2A
Electrical Connections
Table 4-2 Engine Controller Terminal Identification
Garretson Model KN Fuel Valve Considerations General
Service
Installation
Outlet Mount Primer Optional Lock−Off Adjustment Inlet Mount
Figure 4-5 Garretson KN Fuel Valve
Section Troubleshooting and Maintenance
General
Engine
Problems and Solutions
Table 5-1 General Troubleshooting Guide
Table 5-2 Troubleshooting Guide Digital Controller Only
Check battery supply is present on the Starter output of module
Check DC supply voltage is not above 35 Volts or below 9 Volts
Table 5-3 Troubleshooting Guide Analog Controller Only
Service
Verify the engine is at a complete stop before trying to reset
Engine alarms are ON for high engine
Appendix A Series AE8
Operator Panel Configuration Figure A-1 AE8 Operator Panel
Figure A-2 Alternator Assembly
Figure A-3 Frame Assembly
Table A-1 Generator Set Parts List
A-2 Series AE8
Table A-1 Generator Set Parts List
Continued
Figure A-4 AE8 Customer Connection Diagram
A-4 Series AE8
MN2415
Figure A-5 AE8 Open Frame Wiring Diagram
MN2415
Series AE8 A-5
Figure A-6 AE8 Enclosed Wiring Diagram
A-6 Series AE8
MN2415
Appendix B Series AE10
Operator Panel Configuration Figure B-1 AE10 Operator Panel
Figure B-2 Alternator Assembly
Figure B-3 Frame Assembly
Table B-1 Generator Set Parts List
Table B-1 Generator Set Parts List
MN2415
Series AE10 B-3
Figure B-4 AE10 Customer Connection Diagram
B-4 Series AE10
MN2415
Figure B-5 AE10 Open Frame Wiring Diagram
MN2415
Series AE10 B-5
Figure B-6 AE10 Enclosed Wiring Diagram
B-6 Series AE10
MN2415
Appendix C Series AE11
Operator Panel Configuration Figure C-1 AE11 Operator Panel
Shutdown Warning Indicators
Warning or Shutdown Indicators
Replacement Parts
Figure C-2 Alternator Assembly
Figure C-3 Frame Assembly
Table C-1 Generator Set Parts List
Table C-1 Generator Set Parts List Continued
Conversion from LPG to Natural Gas Optional Procedure
Figure C-4
Figure C-5
Figure C-6
L1 GEN
L2 GEN
Figure C-7 AE11 Customer Connection Diagram
MN2415
Series AE11 C-5
Figure C-8 AE11 Generator Connection Diagram
C-6 Series AE11
MN2415
Figure C-9 AE11 Engine Connection Diagram
MN2415
Series AE11 C-7
Figure C-10 AE11 Connection Diagram
2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23
C-8 Series AE11 MN2415
Figure C-11 AE11 Customer Wiring Interface Diagram
MN2415
Series AE11 C-9
C-10 Series AE11
MN2415
Appendix D Series AE25
Operator Panel Configuration Figure D-1 AE25 Operator Panel
Master Control Switch
Natural/LP Gas Selector Switch
Replacement Parts
Figure D-2 Alternator Assembly
Figure D-3 Frame Assembly
Table D-1 Generator Set Parts List
Table D-1 Generator Set Parts List Continued
MN2415
Series AE25 D-3
Figure D-4 AE25 Receptacle Connection Diagram
D-4 Series AE25
MN2415
Figure D-5 AE25 Engine Compartment Connection Diagram
MN2415
Series AE25 D-5
Figure D-6 AE25 Control Box Connection Diagram
D-6 Series AE25
MN2415
Baldor District Offices
396−16 CHEONGCHEON 2−DONG
3233 NORTH ARLINGTON HEIGHTS
BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479
Baldor Electric Company
MN2415
5/05