Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE8, AE11, AE10, AE25 manual Table of Contents, Section

Models: AE8 AE25 AE10 AE11

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Table of Contents

Table of Contents

Section 1	1-1
Product Safety Information	1-1
Safety Notice	1-1
Responsibility	1-1
IMPORTANT SAFETY INSTRUCTIONS	1-2
Caution Statements	1-6
Section 2	2-1
General Information	2-1
Limited Warranty	2-1
Section 3	3-1
Receiving & Installation	3-1
Receiving & Inspection	3-1
Lifting the Generator	3-1
Physical Location	3-2
Outdoor Location	3-2
Indoor Location	3-2
Installation	3-4
Secure the Generator	3-4
Fuel Connections	3-5
Electrical Connections	3-8
AE8 Electrical Connections	3-9
AE10 Electrical Connections	3-10
AE11 Electrical Connections	3-11
AE25 Electrical Connections	3-12
Engine Oil Level	3-13
Coolant Level	3-13
Battery Connections	3-14
Recommended Engine Oil and Battery Type	3-15
Post Installation Checks	3-16
Section 4	4-1
Operation	4-1
Operator Control Panel	4-1
Operating Procedures	4-3
Manual Start/Stop	4-3
Automatic Start/Stop	4-3
Automatic Fault Shutdown	4-3
AE11 Operating Procedures	4-4
Warnings and Shutdowns	4-4
Editing the Configuration	4-5
Electrical Connections	4-9
Garretson Model KN Fuel Valve Considerations	4-9
Section 5	5-1
Troubleshooting and Maintenance	5-1
Maintenance	5-1
Problems and Solutions	5-2

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MN2415

Table of Contents i

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Baldor AE8, AE11, AE10, AE25 manual Table of Contents, Section

Contents

AE8, AE10, AE11 and AE25 Installation & Operating ManualAutomatic Emergency GeneratorCALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix D Appendix AAppendix B Appendix CRead This Manual Thoroughly Section Product Safety InformationSafety Notice disconnect all electrical loads before starting the generatorOperation SymbolsIMPORTANT SAFETY INSTRUCTIONS Precaution Statements Used In This ManualBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Parts Section General InformationLimited Warranty LaborMN2415 2-2 General InformationAE11 Section Receiving & InstallationFigure 3-1 Generator Lifting & Mounting AE8 & AE10Engine Cooling Guidelines for Exhaust System Indoor Location ContinuedVentilation Test Hot Exhaust GassesIndoor Location Continued InstallationTable 3-1 Physical Dimensions WeightExample Determining Pipe Size for Natural Gas Fuel ConnectionsTable 3-2 Fuel Consumption Natural and LPG General ConsiderationsFigure 3-2 Gas Line Connections Natural Gas ConnectionsDo Not guess, be sure pipe size is adequate for required flow rate Table 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe LengthTable 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGTransfer Switch Considerations Battery Charger Considerations1 Phase Remote Start and Battery Charger Connections General Wiring ConsiderationsSingle Phase Power Connections Figure 3-3 Single Phase Output Power ConnectionsFigure 3-6 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-5 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFuel Jumper IN = Natural Gas OUT = LPG Single Phase Power ConnectionsFigure 3-7 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFigure 3-10 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-9 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsCoolant Level Nut Washer Ground Wire Lug WasherFrame Ground Connection Figure 3-11 Frame Ground Connection1. Remove watches, rings, necklaces and all other metal objects SUMMER Figure 3-12 Battery InstallationRecommended Engine Oil and Battery Type Table 3-5 Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Continued MN2415 3-18 Receiving & InstallationOperator Control Panel Section OperationShutdown Warning Indicators Warning or Shutdown IndicatorsDisplay Lamps Master Control SwitchNatural/LP Gas Selector Switch Figure 4-3 Operator Control Panel AE25Automatic Fault Shutdown AE11 and AE25 Manual Start/Stop All modelsAutomatic Start/Stop All models Shutdowns AE11 Operating ProceduresAuto Start Operation Warnings and Shutdowns WarningsEditing The Configuration Editing the ConfigurationAccess Configuration Editor Figure Figure 4-4 Configuration Editor AccessTable 4-1 Programmable Functions and Values If this is enabled, the starter motor will after the oil pressure switch detects oil pressureTable 4-1 Programmable Functions and Values Continued Table 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the followingGarretson Model KN Fuel Valve Considerations General Connected to plant battery positive Recommended Fuse 2AElectrical Connections Table 4-2 Engine Controller Terminal IdentificationFigure 4-5 Garretson KN Fuel Valve ServiceInstallation Outlet Mount Primer Optional Lock−Off Adjustment Inlet MountSection Troubleshooting and Maintenance GeneralEngine Table 5-1 General Troubleshooting Guide Problems and SolutionsTable 5-2 Troubleshooting Guide Digital Controller Only Check battery supply is present on the Starter output of moduleCheck DC supply voltage is not above 35 Volts or below 9 Volts Engine alarms are ON for high engine Table 5-3 Troubleshooting Guide Analog Controller OnlyService Verify the engine is at a complete stop before trying to resetOperator Panel Configuration Figure A-1 AE8 Operator Panel Appendix A Series AE8A-2 Series AE8 Figure A-2 Alternator AssemblyFigure A-3 Frame Assembly Table A-1 Generator Set Parts ListContinued Table A-1 Generator Set Parts ListFigure A-4 AE8 Customer Connection Diagram A-4 Series AE8MN2415 Figure A-5 AE8 Open Frame Wiring Diagram MN2415Series AE8 A-5 Figure A-6 AE8 Enclosed Wiring Diagram A-6 Series AE8MN2415 Operator Panel Configuration Figure B-1 AE10 Operator Panel Appendix B Series AE10Figure B-2 Alternator Assembly Figure B-3 Frame AssemblyTable B-1 Generator Set Parts List Table B-1 Generator Set Parts List MN2415Series AE10 B-3 Figure B-4 AE10 Customer Connection Diagram B-4 Series AE10MN2415 Figure B-5 AE10 Open Frame Wiring Diagram MN2415Series AE10 B-5 Figure B-6 AE10 Enclosed Wiring Diagram B-6 Series AE10MN2415 Warning or Shutdown Indicators Appendix C Series AE11Operator Panel Configuration Figure C-1 AE11 Operator Panel Shutdown Warning IndicatorsTable C-1 Generator Set Parts List Replacement PartsFigure C-2 Alternator Assembly Figure C-3 Frame AssemblyTable C-1 Generator Set Parts List Continued Conversion from LPG to Natural Gas Optional ProcedureFigure C-4 L2 GEN Figure C-5Figure C-6 L1 GENFigure C-7 AE11 Customer Connection Diagram MN2415Series AE11 C-5 Figure C-8 AE11 Generator Connection Diagram C-6 Series AE11MN2415 Figure C-9 AE11 Engine Connection Diagram MN2415Series AE11 C-7 Figure C-10 AE11 Connection Diagram 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23C-8 Series AE11 MN2415 Figure C-11 AE11 Customer Wiring Interface Diagram MN2415Series AE11 C-9 MN2415 C-10 Series AE11Natural/LP Gas Selector Switch Appendix D Series AE25Operator Panel Configuration Figure D-1 AE25 Operator Panel Master Control SwitchTable D-1 Generator Set Parts List Replacement PartsFigure D-2 Alternator Assembly Figure D-3 Frame AssemblyTable D-1 Generator Set Parts List Continued MN2415Series AE25 D-3 Figure D-4 AE25 Receptacle Connection Diagram D-4 Series AE25MN2415 Figure D-5 AE25 Engine Compartment Connection Diagram MN2415Series AE25 D-5 Figure D-6 AE25 Control Box Connection Diagram D-6 Series AE25MN2415 Baldor District Offices 396−16 CHEONGCHEON 2−DONG3233 NORTH ARLINGTON HEIGHTS 5/05 BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479Baldor Electric Company MN2415