ZPKW5426 / 966494701 ZPKW6029
Operator Manual
2009 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A
Contents
Page
Congratulations
INTRODUCTION
General
Driving and Transport on Public Roads
Manufacturing Number
Good Service
Please have these available when ordering spare parts
INTRODUCTION
symbols and decals
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
IMPORTANT INFORMATION
remove safety
symbols and decals
Manual
performing any
SAFETY
Safety Instructions
General Operation
Watch for traffic when operating near or crossing roadways
SAFETY
Personal Safety Equipment
Slope Operation
SAFETY
SAFETY
Children
The engine and the exhaust system become very hot during operation
Safe Handling of Gasoline
There is risk for burns if touched
SAFETY
General Maintenance
Use protective glasses for maintenance work
SAFETY
Use protective goggles
SAFETY
Transport
if proper medical treatment is not administered immediately
SAFETY
IMPORTANT INFORMATION
Spark Arrestors
Rollover Protection System ROPS
SAFETY
The engine and the exhaust system become very hot during operation
Control Locations
CONTROLS
Motion Control Levers
CONTROLS
1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse
Hour Meter
Tracking
CONTROLS
Ignition Switch
Blade Switch
Parking Brake
CONTROLS
For using “accessory”, turn the key counter clockwise
Release the key to the RUN position when the engine has started
Ignition switch - RUN position
Ignition switch - accessory
Choke Control
Fuses
Cutting Height Pedals
CONTROLS
Fuel Shut Off Valve
Seat Adjustment Lever
Lengthways adjustment
CONTROLS
Risk for burns if touched
Refueling
CONTROLS
IMPORTANT INFORMATION
Training
OPERATION
Steering
To move forward and backward
The seat belt must be used when the roll bar is in upright position
Roll Bar and Safety Belt
Before Starting
OPERATION
OPERATION
Starting the Engine
6. Move the throttle to the middle position
OPERATION
8. Open the fuel tank valve
Set the throttle
9. Press in and turn the ignition key to the start position
OPERATION
IMPORTANT INFORMATION
Turn to START position
OPERATION
11. Push the choke control in gradually when the engine has started
Lead-acid batteries generate
Weak Battery
The mower is equipped with a 12-volt negative
grounded system. The other vehicle must also
OPERATION
Running
Operating on Hills
Ensure that no one is near mower when engaging blade switch
OPERATION
IMPORTANT INFORMATION
OPERATION
Stopping the Engine
OPERATION
Mowing Tips
Manual Transport
No adjustments or maintenance should be carried out unless
IMPORTANT INFORMATION Tighten the valve moderately
Pump Release Valves
maintenance
Place the Blade-switch in the disengaged position
Before performing any service or adjustment checklist
Turn the ignition switch to “OFF” position and remove the key
Engage the parking brake
Always wear eye protection when around batteries Battery Removal
Battery
For cleaning
For replacing
Fuel Filter
Safety System
Tire Pressures
Only use O.E.M. specified tires
Parking Brake Adjustments
The machine must be standing still when applying the parking brake
maintenance
Parking Brake
maintenance
Neutral Adjustments
Deck Belt
Deck Belt Installation
Deck Belt Removal
maintenance
Pump Belt
Belt Installation
V-belts
Replacing Pump Belt
Cutting Blades
Blade Replacement
IMPORTANT INFORMATION Special blade bolt is heat treated
Replace with a Yazoo/Kees bolt if required
Leveling Deck
Adjusting the Mower Deck
maintenance
1. Adjustment bolt 2. Locknut
Anti-scalp Rollers
Adjust anti-scalp rollers with the mower on a flat level surface
Deck Lift Spring
maintenance
Removal and Installation
Cleaning
Use protective glasses when cleaning and washing
Caster Wheels
LUBRICATION
Lubrication Schedule
General
Cables
Wheel and Deck Zerks
Front Wheel Mount
Front Wheel Bearings
Hydraulic Drive
Fluid Change
LUBRICATION
LUBRICATION
Purging Procedures
troubleshooting guide
Problem
Cause
troubleshooting guide
Problem
Cause
STORAGE
Service
Winter Storage
a degreaser and warm water
TIMER SCHEMATIC
WIRING DIAGRAM
ZPKW5426
TECHNICAL DATA
ZPKW6029
Engine
Frame
Dimension
TECHNICAL DATA
ZPKW5426
Hex Head Cap Screws
Torque Specifications
U.S. Standard Hardware
Metric Standard Hardware
conformity certificates
USA requirements
CE requirements
Delivery Service
SERVICE JOURNAL
Action
stamp, sign
Date, mtr reading stamp, sign
After 10 hours
SERVICE JOURNAL
7. Check neutral position 8. Check safety system 9. Check seat belt
SERVICE JOURNAL
Daily Service
Action
stamp, sign
SERVICE JOURNAL
50-Hour Service
Action
Date, mtr reading stamp, sign
SERVICE JOURNAL
250-Hour Service
Action
stamp, sign
SERVICE JOURNAL
500-Hour Service
Action
stamp, sign
SERVICE JOURNAL
At least once each year
Action
stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading stamp, sign
Page
09/21/09
P/N 115 263226R1