TABLE OF CONTENTS
General | 1 |
Inspection | 1 |
Reference | 1 |
Approvals | 1 |
Nomenclature | 2 |
INSTALLATION |
|
Limitations | 3 |
Location | 3 |
Rigging and Handling | 3 |
Clearances | 3 |
Ductwork | 3 |
Filters | 4 |
Condensate Drain | 4 |
Service Access | 4 |
Thermostat | 4 |
Power and Control Wiring | 4 |
Blower Speed Selection | 4 |
Scroll Compressors | 4 |
Combustion Discharge | 4 |
Disconnect Switch Bracket For Optional | 5 |
Gas Piping | 5 |
Gas Connection | 6 |
L.P. Units, Tanks and Piping | 6 |
Low NOx Application | 6 |
Vent and Combustion Air Hoods | 7 |
Optional Economizer Rain Hood | 7 & 8 |
OPERATION |
|
Cooling System | 15 |
Cooling Sequence of Operation | 15 |
Safety Controls (Cooling) | 15 |
Heating Sequence of Operation | 15 |
Safety Controls (Heating) | 15 |
Heat Anticipator Setpoints | 16 |
16 | |
|
|
Operating Instructions | 16 |
16 | |
Manifold Gas Pressure Adjustment | 16 |
Pilot Checkout | 17 |
Burner Instructions | 17 |
Burner Air Shutter Adjustment | 17 |
Supply Air Blower and Temperature Rise Adjustment | 17 |
Checking Gas Input | 18 |
Secure Owner’s Approval | 18 |
MAINTENANCE & TROUBLE SHOOTING
Normal Maintenance | 19 | ||
Cleaning Flue Passages and Heating Elements | 19 | ||
Troubleshooting | 19 & 20 | ||
| TABLES |
|
|
No. | Description | Page | |
1 | Unit Application Data | 3 | |
2 | Gas Heat Application Data | 4 | |
3 | Pipe Sizing | 5 | |
4 | Static Resistances | 8 | |
5 | Physical Data | 9 | |
6 | Supply Air Blower Perf. 3 - 6 Ton | 9 | |
7 | Motor & Drive | 9 | |
8 | Supply Air Blower Perf. 3 & 4 Ton | 10 | |
9 | Supply Air Blower Perf. 5 & 6 Ton | 11 | |
10 | Electrical Data | 12 | |
11 | Electrical Data | 12 | |
12 | Superheat, 036 | 12 | |
13 | Superheat, 048 | 13 | |
14 | Superheat, 060 | 13 | |
15 | Superheat, 072 | 13 | |
16 | Limit Control Setting | 16 | |
17 | Belt Drive Supply Air Motor Pulley Adj | 17 | |
18 | Gas Rate - Cubic Feet Per Hour | 18 | |
| FIGURES |
|
|
No. | Description | Page | |
1 | Recommended Drain Piping | 4 | |
2 | Typical Field Wiring | 5 | |
3 | External Supply Connection | 6 | |
4 | Bottom Supply Connection | 6 | |
5 | Vent and Combustion Air Hoods | 7 | |
6 | Economizer Rain Hood Assembly | 7 | |
7 | Enthalpy Setpoint Adjustment | 8 | |
8 | Center of Gravity | 9 | |
9 | Dimensions and Clearances | 14 | |
10 | Gas Valve Piping | 15 | |
11 | Gas Valves | 16 | |
12 | Proper Flame Adjustment | 17 | |
13 | Typical Flame Appearance | 17 | |
14 | Belt Adjustment | 17 | |
15 | Press. Drop versus Supply Air CFM | 18 |
PRODUCT NOMENCLATURE
|
|
|
|
|
|
|
| D |
|
| 7 |
| C | G |
| 0 | 3 | 6 | ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| PRODUCT CATEGORY |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
| D = Single Package Air Conditioner |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||||
| (Air Cooled) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| PRODUCT GENERATION |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
| 2 = 2nd Generation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
| 7 = 7th Generation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
| PRODUCT IDENTIFIER |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
| CG = Gas/Electric |
|
|
|
|
|
|
| NOMINAL COOLING |
| ||||||||||||
|
|
|
|
|
|
|
|
|
| CAPACITY |
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||||
|
|
|
|
|
|
|
|
|
|
|
|
| 036 = 3 Ton |
| ||||||||
|
|
|
|
|
|
|
|
|
|
|
|
| 048 = 4 Ton |
| ||||||||
|
|
|
|
|
|
|
|
|
|
|
|
| 060 = 5 Ton |
| ||||||||
|
|
|
|
|
|
|
|
|
|
|
|
| 072 = 6 Ton |
|
| N |
| 0 | 4 | 0 |
| 2 | 5 |
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FACTORY INSTALLED
HEAT
N = Gas Heat Installed
VOLTAGE CODE
06 =
25 =
46 =
58 =
NOMINAL GAS HEATING
OUTPUT CAPACITY
040 = 40 MBH
060 = 60 MBH
079 = 79 MBH
099 = 99 MBH
2 | Unitary Products Group |