PE2300

12. Troubleshooting guide

Case 1. Starting failure

 

 

 

CHECK

PROBABLE CAUSES

ACTION

 

fuel tank

incorrect fuel

drain it and use correct fuel

 

fuel filter

fuel filter is clogged

clean

 

carburetor adjustment screw

out of normal range

adjust to normal range

 

sparking (no spark)

spark plug is fouled/wet

clean/dry

 

 

 

plug gap is incorrect

correct (GAP: 0.6 to 0.7 mm)

 

 

 

 

 

 

spark plug

disconnected

retighten

Case 2. Engine starts but does not keep running/hard re-starting

 

 

CHECK

PROBABLE CAUSES

ACTION

 

fuel tank

incorrect fuel or staled fuel

drain it and use correct fuel

 

carburetor adjustment screw

out of normal range

adjust to normal range

 

muffler, cylinder (exhaust port)

carbon is built-up

wipe away

 

air cleaner

clogged with dust

wash

 

cylinder fin, fan cover

clogged with dust

clean

Case 3. No suction of water

 

 

 

CHECK

PROBABLE CAUSES

ACTION

 

self-suction port

insufficient self-sucking water in pump

top up with water(see Page 7)

 

hose, clump

loose connection of suction hose

tighten securely not to suck air

 

packing

faulty packing in suction hose connection

replace with proper one(ask for service)

 

hose

suction hose crack breakage replace with proper one

 

hose, valve

folded discharge hose, closed valve extend and stretch hose, open valve

Case 4. Discharge water flow rate too small

 

 

CHECK

PROBABLE CAUSES

ACTION

 

strainer

clogged suction strainer

cleaning of suction strainer

 

pump position

pump position too high from water level lowering pump height to water level

 

water resource

too far or too high place to discharge

secure water resource near to discharge place

 

fuel

engine output too low

check fuel degrading, water ingress.

 

 

 

 

Replace if needed (see Page 7)

 

 

 

 

 

 

air filter

 

check air filter clogging, cleaning

 

 

 

 

(see Page 9)

 

 

 

 

 

 

fuel filter

 

check fuel filter clogging, cleaning

 

 

 

 

(see Page 9)

 

 

 

 

 

 

carburetor

 

carburetor adjustment

 

suction side

air invasion at suction side

check piping at suction side

 

hose

thin or long or kink of hose

thicken or shorten or straighten

 

water resource

leak of water from water resource

stop leak

Case 5. Water leakage from pump

 

 

 

CHECK

PROBABLE CAUSES

ACTION

 

bolts

Loosen assembly bolts

Tightening of bolts

When your unit seems to need further service, please consult with our ZENOAH service shop in your area.

GB-12

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Zenoah PE2300 owner manual Troubleshooting guide, Check Probable Causes Action