Hustler Turf 3700, 3500 owner manual Alternator, Fuse block

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Hood latch

Figure 4-1

Seat release knob

Figure 4-2

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

WARNING: Charge batteries in an open well venti- lated area, away from spark and flames. Unplug charger before connecting or disconnecting from the battery. Wear protective clothing and use insulated tools.

WARNING: Avoid skin and clothing contact with battery acid.

Always wear eye protection when checking the bat- tery, acid can cause serious injury to skin and eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing.

Do not drink the battery electrolyte.

Do not allow open flame near the battery when charging.

Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an explo- sion if exposed to flame. Always remove the nega- tive ground first and replace it last.

Do not overfill battery.

Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use soap

and water. Be careful not to get soap and water into the battery. Clean the battery terminals with a solu- tion of four parts water and one part baking soda when they become corroded.

WARNING: Shorts caused by battery terminals or metal tools touching metal tractor components can cause sparks. Sparks can cause a battery gas explo- sion which will result in personal injury.

Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery.

Do not allow metal tools to short between the bat- tery terminals and metal tractor parts.

WARNING: Incorrect battery cable routing could cause damage to the tractor and battery cables. This can cause sparks which can cause a battery gas explosion which will result in personal injury.

Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. Always connect the positive (red) battery cable before connecting the negative (black) cable.

Alternator

The 3500/3700 40-amp alternator is belt-driven from the engine crankshaft pulley. It is important that belt slippage does not occur, or the charging system will be affected. Figure 4-3

To adjust the belt, see the instructions given under the Fan Belt section located elsewhere in this manual.

Other than belt adjustment, the only alternator maintenance required is to periodically inspect the terminals to ensure they are clean and tight. The alternator cooling fins should also be cleaned periodically.

When working on or checking the alternator, adhere to following precautions or alternator damage may occur:

Do not, under any circumstances, short the field terminal of the alternator to ground.

Do not disconnect the alternator output lead or bat- tery cables while the alternator is operating.

Do not remove the alternator from the tractor with- out first disconnecting the negative (-) battery cable. When removing the battery, disconnect the negative (-) cable first.

To install a battery, make sure that the positive (+) cable is connected first and that the negative terminal is connected to ground. Reverse polarity will destroy

the rectifier diodes in the alternator.

If the battery charge warning light illuminates, indicating that the alternator is not charging the battery, check the fan belt and the wiring connections. If these items are in satisfactory condition and the warning light continues to indicate no charge, consult your Hustler Dealer.

Fuse block

The fuse block, is located on the left side of the tractor compartment. Always replace blown fuses with the size specified for that circuit. Figure 4-4

109627_0910

4-3

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Contents Box Hesston, Kansas 67062-2097 1096270910 General Information 1096270910 3500/3700 Tractors WHO Must Perform the Warranty ServiceWarranty Registration Safety and Instruction Decals Safety PrecautionsFluid under pressure Decals before attempting to operate or Service this machine 601415415 OFF International Symbols1096270910 Slope Guide 1096270910 Safe Operating Practices OperationOperation Slope Operation Using a rampChildren SwitchesInstrument Panel Controls Park brake lever Release button Differential lock pedal Steering wheel adjustment Seat adjustmentSafety start interlock system PTO stop system To inspect the safety start interlock systemTo inspect the PTO stop system Starting the engine with jumper cables Engine startingWarm weather starting Cold weather startingHydrostatic transmission Stopping the engineOperating the hydrostatic transmission Engine warm upAuxiliary hydraulic valve kit optional Roll Over Protective Structure Rear counter-balance weightsPossible damage to the Rops Operating suggestions Driving the tractor1096270910 Introduction Maintenance & AdjustmentsService Safe Servicing PracticesLubrication Service accessTorque values TiresFuse block AlternatorHead lamp Replacement bulbReplacement bulbs Fusible linkFuel system Refueling the Tractor Diesel fuelEngine oil and filter Engine air filter Recommended service procedureOverservicing Checking the coolant level Cooling systemDraining and flushing the cooling system Fan belt To drain the cooling systemChecking Oil Level Transmission, front axle and hydraulic systemChanging Oil & Filters Change the oil every 500 hours or annually PTO control lever adjustmentGeneral engine maintenance Park brake adjustment Rear wheel toe adjustment Brake linkage Front clevis Jam nut 1096270910 Intervals Indicated 3500/3700 Maintenance Schedule Refer to Figures 4-39Maintenance Locator Chart Maintenance Locator Chart 1096270910 New season preparation StorageProduct Literature Preparation of engine for storage1096270910 Index Rear wheel toe adjustment1096270910