Hustler Turf 3700, 3500 owner manual General engine maintenance Park brake adjustment

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Final reduction gear case fill plug

Figure 4-29

resistance (50% into the control lever stroke). A reading of 26.4-28.6 lbs. (12-13 kg) is correct at the full engagement point (the final 50% of control lever travel). If the control lever stroke is not correct, or the amount of resistance on the pull scale at the point of resistance is incorrect, proceed to step 3.

NOTE: The adjustment bolt on the PTO adjustment linkage uses left-hand threads.

3.Loosen the locknuts on the PTO adjustment linkage. Figure 4-30

4.Turn the adjustment rod and recheck the resistance on the pull scale and the control lever stroke. Repeat this step until the control lever stroke and the pull resistance are correct.

5.Tighten the locknuts.

Locknuts

Linkage

Figure 4-30

General engine maintenance

Detailed instructions and recommendations for break-in and regular maintenance are specified in the Engine Owner’s manual. Please refer to this manual for engine servicing, lubricating oil levels with the proper SAE rating and viscosity recommendations, bolt torques, etc. The engine warranty is backed by the manufacturer. Special attention should be paid to applicable data which will not be duplicated here.

Park brake adjustment

The park brake must be adjusted when there is less than 0.38

in. (10mm) or more than 0.75 in. (19mm) of free play in the park brake lever (Figure 4-31), the park brake is dragging, or the park brake is not working effectively.

1.Park tractor on level ground, lower the mower deck or front mount attachment to the ground, turn off tractor, and remove key. Chock the front drive tires to keep machine from rolling.

2.Check the park brake lever free travel distance: With the park brake lever all the way down (Off), pull the lever up until you notice resistance from brake engagement - measure this distance as shown in Figure 4-31. This free play distance should be 0.38 in. (10mm) to 0.75 in. (19mm).

3.To adjust the park brake free play, raise the seat platform and secure it in the up position.

IMPORTANT: Make sure the seat platform is secured properly in the up position to prevent it from falling back down on you as you are working.

4.Loosen the jam nuts on each of the park brake cable in- line cable adjuster barrels as shown in Figure 4-32. Back the jam nuts off several turns.

5.Turn the in-line cable adjuster barrel (Figure 4-32) on each cable accordingly to properly adjust the cable. Lengthening the in-line cable adjuster assembly (exposing more threads) will tighten the cable and reduce the free play. Shortening the in-line cable adjuster assembly length (less exposed threads) will loosen the cable and create more free play. Both cables should be adjusted so they are providing equal free play when the brake is off, and equal brake force on each brake when the park brake is applied.

6.Re-check the free play (step 2). Re-adjust as necessary.

7.Tighten the jam nuts.

Once the park brake is adjusted properly, check to make sure it is working effectively and does not drag. If any problems persist, do NOT operate the tractor, and contact your dealer.

.38” - .75”

(10 mm - 19 mm)

Figure 4-31

Inspecting and adjusting the service brake The service brake must be adjusted when:

a.There is less than 0.38 in. (10mm) or more than 0.75 in. (19mm) of free travel in the brake pedal (Figure 4- 33 & Figure 4-34), or,

b.When the brakes do not work effectively, or,

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Contents Box Hesston, Kansas 67062-2097 1096270910 General Information 1096270910 3500/3700 Tractors WHO Must Perform the Warranty ServiceWarranty Registration Safety and Instruction Decals Safety PrecautionsFluid under pressure Decals before attempting to operate or Service this machine 601415415 OFF International Symbols1096270910 Slope Guide 1096270910 Operation OperationSafe Operating Practices Slope Operation Using a rampInstrument Panel SwitchesChildren Controls Park brake lever Release button Differential lock pedal Safety start interlock system Seat adjustmentSteering wheel adjustment To inspect the PTO stop system To inspect the safety start interlock systemPTO stop system Warm weather starting Engine startingCold weather starting Starting the engine with jumper cablesOperating the hydrostatic transmission Stopping the engineEngine warm up Hydrostatic transmissionAuxiliary hydraulic valve kit optional Roll Over Protective Structure Rear counter-balance weightsPossible damage to the Rops Operating suggestions Driving the tractor1096270910 Service Maintenance & AdjustmentsSafe Servicing Practices IntroductionTorque values Service accessTires LubricationFuse block AlternatorReplacement bulbs Replacement bulbFusible link Head lampFuel system Refueling the Tractor Diesel fuelEngine oil and filter Overservicing Recommended service procedureEngine air filter Draining and flushing the cooling system Cooling systemChecking the coolant level Fan belt To drain the cooling systemChanging Oil & Filters Transmission, front axle and hydraulic systemChecking Oil Level Change the oil every 500 hours or annually PTO control lever adjustmentGeneral engine maintenance Park brake adjustment Rear wheel toe adjustment Brake linkage Front clevis Jam nut 1096270910 Intervals Indicated 3500/3700 Maintenance Schedule Refer to Figures 4-39Maintenance Locator Chart Maintenance Locator Chart 1096270910 Product Literature StoragePreparation of engine for storage New season preparation1096270910 Index Rear wheel toe adjustment1096270910