Lincoln Electric IM463-A manual Accessory Troubleshooting, Gmaw mode

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TROUBLESHOOTING

 

TROUBLE

CAUSE

WHAT TO DO

 

 

 

 

 

 

 

M. Poor arc characteristics in

1.

Capacitor bank not switching in.

1.

Check the Mode SCR (SCR7). Should be on

 

GMAW mode.

 

 

 

when in GMAW and FCAW modes.

 

 

2.

Capacitor(s) in output circuit failed. A failure

2.

Replace entire bank of capacitors. Do not

 

 

 

is indicated if the small vent plug on top of a

 

replace individual capacitors.

 

 

 

capacitor is raised or blown out.

 

 

 

 

 

 

 

WARNING: The liquid electrolyte in these

 

 

 

 

 

capacitors is toxic. Avoid contact with any

 

 

 

 

 

portion of your body. Clean up vented

 

 

 

 

 

electrolyte using rubber gloves and a water

 

 

 

 

 

dampened cloth. Remove any electrolyte

 

 

 

 

 

which gets on skin using soap and water.

 

 

 

 

 

 

 

N. Ammeter displays “Err” and

1.

An error has been detected.

1.

See Error code Troubleshooting Guide.

 

Voltmeter displays a number

 

 

 

 

 

 

 

 

 

 

ACCESSORY TROUBLESHOOTING

TROUBLE

CAUSE

WHAT TO DO

 

 

 

 

 

A. Output Control not functioning

1.

Output Control switch in wrong

1.

Place switch in “Remote”.

on Remote Control.

 

position.

 

 

 

2.

Faulty Output Control switch.

2.

Check & replace if found faulty.

 

3.

Faulty Remote Control

3.

Check & replace if found faulty.

 

 

potentiometer.

 

 

 

4.

Leads or connections open in

4.

Check all leads & connections.

 

 

control circuit.

 

 

 

5.

Faulty Control P.C. Board.

5.

See P.C. Board

 

 

 

 

Troubleshooting Procedure.

 

 

 

 

 

B. Output Control not functioning

1.

Output Control switch in the

1.

Place switch in “Local” position.

on the machine.

 

wrong position.

 

 

 

2.

Faulty Output Control switch.

2.

Check & replace if found faulty.

 

3.

Faulty Output Control

3.

Check & replace if found faulty.

 

 

potentiometer.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Contents DC-650 PRO ARC Welding can be hazardous Electric Shock can killCylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéTable of Contents Please Examine Carton and Equipment For Damage Immediately Thank YouGeneral Description Technical SpecificationsInput Specifications Output SpecificationsLocation InstallationMinimizing Problems Due to High Frequency Electric Shock can killPage Recommended Input Wire and Fuse Sizes Output Connections DC-650 PRO Wire Feeder Control Cable ConnectionsConnection of a K775 Remote Output Control Connection to Auxiliary PowerExplanation of Controls Power Switch and Pilot Light Mode SwitchWire Feeder Voltmeter Switch Output Terminals SwitchVoltmeter Output Terminals Remote Mode GmawControl Switch Operating InstructionsSAW Submerged Arc Operation Mode FcawMode SAW Fcaw Flux-Cored OperationSmaw Stick Operation Operation with an LN-9 or NA-5 Wire FeederThermostatic Protection Installation with an NA-3Protective Circuitry AC-A Arc Gouging OperationOverload Protection TroubleshootingRoutine Maintenance Power Source TroubleshootingTrouble Cause What to do Check & replace if defective Troubleshooting Gmaw mode Accessory TroubleshootingTroubleshooting Page Output Bypass PC Boards Meter PC BoardProtection PC Board Snubber PC BoardDC-650 PRO Wiring Diagram Dimension Prints DC-650 PRO with a K817 Undercarriage 223 DC-650 PRO DC-750Page $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung