Lincoln Electric IM463-A manual Troubleshooting

Page 22

TROUBLESHOOTING

TROUBLE

CAUSE

WHAT TO DO

 

 

 

 

 

I. Output control not functioning

1.

Output control switch in wrong

1.

Place switch in “Local” position.

on the machine.

 

position.

 

 

 

2.

Faulty output control switch.

2.

Check & replace if found faulty.

 

3.

Faulty output control

3.

Check & replace if found faulty.

 

 

potentiometer.

 

 

 

4.

Leads or connections open in

4.

Check lead continuity and

 

 

control circuit.

 

connections for an open and

 

 

 

 

repair if necessary.

 

5.

LN-9/NA-5 switch in wrong

5.

Set to “Off” when not using an

 

 

position.

 

LN-9/NA-5.

 

6.

Faulty Control P.C. Board.

6.

Replace. See P.C. Board

 

 

 

 

Troubleshooting Procedure.

 

 

 

 

 

J. Output control not functioning

1.

Output control switch in wrong

1.

Place switch in “Output Control

on remote control.

 

position.

 

Remote”.

 

2.

Faulty output control switch.

2.

Check & replace if found faulty.

 

3.

Faulty remote control

3.

Check & replace if found faulty.

 

 

potentiometer.

 

 

 

4.

Leads or connections open in

4.

Check all leads and

 

 

control circuit.

 

connections, internal or remote,

 

 

 

 

for continuity; repair if

 

 

 

 

necessary.

 

5.

Faulty Control P.C. Board.

5.

Replace. See P.C. Board

 

 

 

 

Troubleshooting Procedure.

 

 

 

 

 

K. Digital meters do not light

1.

Faulty Meter P.C. Board.

1.

Replace. See P.C. Board

 

 

 

 

Troubleshooting Procedure.

- or -

 

 

 

 

 

2.

Faulty Control P.C. Board.

2.

Replace. See P.C. Board

Digital meter display is

 

 

 

Troubleshooting Procedure.

incorrect.

 

 

 

 

 

3.

Secondary thermostat is open.

3.

See “Thermostatic Protection”

 

 

 

 

section.

 

 

 

 

 

L. Poor arc striking with

1.

Poor work connection.

1.

Work connection must be

semiautomatic wire feeders.

 

 

 

adequate for application.

 

2.

Improper procedures.

2.

Adjust procedures for improved

 

 

 

 

starting.

 

3.

Defective P.C. Board.

3.

Replace. See P.C. Board

 

 

 

 

Troubleshooting Procedure.

 

 

 

 

 

22

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Contents DC-650 PRO Electric Shock can kill ARC Welding can be hazardousCylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Thank You Please Examine Carton and Equipment For Damage ImmediatelyOutput Specifications Technical SpecificationsInput Specifications General DescriptionElectric Shock can kill InstallationMinimizing Problems Due to High Frequency LocationPage Recommended Input Wire and Fuse Sizes Output Connections Wire Feeder Control Cable Connections DC-650 PROExplanation of Controls Connection to Auxiliary PowerConnection of a K775 Remote Output Control Output Terminals Switch Mode SwitchWire Feeder Voltmeter Switch Power Switch and Pilot LightOperating Instructions Mode GmawControl Switch Voltmeter Output Terminals RemoteFcaw Flux-Cored Operation Mode FcawMode SAW SAW Submerged Arc OperationOperation with an LN-9 or NA-5 Wire Feeder Smaw Stick OperationAC-A Arc Gouging Operation Installation with an NA-3Protective Circuitry Thermostatic ProtectionPower Source Troubleshooting TroubleshootingRoutine Maintenance Overload ProtectionTrouble Cause What to do Check & replace if defective Troubleshooting Accessory Troubleshooting Gmaw modeTroubleshooting Page Snubber PC Board Meter PC BoardProtection PC Board Output Bypass PC BoardsDC-650 PRO Wiring Diagram Dimension Prints DC-650 PRO with a K817 Undercarriage DC-650 PRO DC-750 223Page Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung