Lincoln Electric 300 D manual Installation, TECHNICAL SPECIFICATIONS - CLASSIC 300D

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INSTALLATION

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INSTALLATION

 

 

 

 

 

 

 

 

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TECHNICAL SPECIFICATIONS - CLASSIC 300D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

Description

 

Speed (RPM)

 

 

Displacement

 

 

Starting

 

 

Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perkins

4 cylinder

 

 

High Idle 1800

 

135.6 cu. in

 

12VDC batteries

 

Fuel: 15 gal.

 

104-22 Diesel

4 Cycle

 

 

Low Idle 1350

 

(2.2 L)

 

(2) & Starter

 

 

 

57 L

 

Engine

32.7 HP @

 

Full Load 1725

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bore x Stroke

 

 

 

 

 

 

 

 

 

 

 

(Water Cooled)

1800 RPM

 

 

 

 

 

 

 

 

 

 

 

 

Oil: 8.7 Qts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.2 L

 

 

 

 

 

 

 

 

 

 

3.875” x 5.00”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(98.4 mm x 127.0mm)

 

 

 

 

 

 

 

Coolant: 7.9 gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5 L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING OUTPUT*

 

 

OPEN CIRCUIT

 

 

OUTPUT RANGE

 

 

AUXILIARY POWER(1)

 

Current/Voltage/Duty Cycle

 

 

 

VOLTAGE

 

 

AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40-350A

 

 

 

 

 

 

 

 

 

 

250A / 30V / 100%

 

 

 

98 Max.

 

 

220A-MAX.

 

 

 

 

 

115/230 VAC

 

 

 

 

 

 

 

 

 

 

3000 Watts, 60 Hz.

 

 

300A / 32V / 60%

 

 

 

@ 1800 RPM

 

 

160-240A

 

 

 

 

26 Amps @ 115V

 

 

 

 

 

 

 

 

120-240A

 

 

 

 

13 Amps @ 230V

 

 

 

 

 

 

 

 

 

 

 

120-190A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80-130A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min.-90A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS(2)

 

 

 

 

 

 

 

 

 

 

 

HEIGHT

 

 

 

WIDTH

 

 

DEPTH

 

 

 

 

 

 

WEIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45.50 in.

 

 

 

24.00 in.

 

 

65.00 in.

 

 

 

 

K1643-1

 

1354 lbs.

 

 

 

 

 

 

 

 

 

 

 

 

(616 kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1156 mm

 

 

 

610 mm

 

 

1651 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1643-2

 

1354 lbs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(616 kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Based on a 10 min. period.

(1)115V will operate either 60 Hz. or 50/60 Hz. power tools, lights etc.

(2)Height to top of exhaust elbow.

PERKINS 104-22 DIESEL ENGINE TYPICAL FUEL CONSUMPTION DATA

Low Idle (1375 RPM)-No Load @ 45 Volts

0.28 gal/hr

( 1.06

ltrs/hr)

 

 

 

 

High Idle (1800 RPM)-No Load @ 96.6 Volts

0.45 gal/hr

( 1.70

ltrs/hr)

 

 

 

 

50 Amps @ 22 Volts

0.51 gal/hr

( 1.93

ltrs/hr)

 

 

 

100 Amps @ 24 Volts

0.58 gal/hr

( 2.19 ltrs/hr)

 

 

 

 

150 Amps @ 26 Volts

0.70 gal/hr

( 2.65

ltrs/hr)

 

 

 

 

200 Amps @ 28 Volts

0.85 gal/hr

( 3.21

ltrs/hr)

 

 

 

 

250 Amps @ 30 Volts

1.05 gal/hr

( 3.97

ltrs/hr)

 

 

 

 

300 Amps @ 32 Volts

1.31 gal/hr

( 4.95

ltrs/hr)

 

 

 

 

350 Amps @ 34 Volts

1.68 gal/hr

( 6.35

ltrs/hr)

 

 

 

 

CLASSIC 300D

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Contents Sales and Service through Subsidiaries and Distributors Worldwide 300 DCLASSIC IM631-BSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderWELDING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged PRÉCAUTIONS DE SÛRETÉ Mar. ‘93Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TABLE OF CONTENTS Section ASection B Section CINSTALLATION TECHNICAL SPECIFICATIONS - CLASSIC 300DPERKINS 104-22 DIESEL ENGINE TYPICAL FUEL CONSUMPTION DATA PHYSICAL DIMENSIONS2DESIGN FEATURES GENERAL DESCRIPTIONPRE-OPERATION INSTALLATION WARNING See additional warning information at thefront of this operator’s manual Exhaust Spark ArresterPRE-OPERATION SERVICE TRAILER See Optional FeaturesVEHICLE MOUNTING POLARITY CONTROL AND CABLE SIZESBattery Charging ENGINE BREAK-INTo prevent EXPLOSION when To prevent ELECTRICAL DAMAGE whenOPERATION ENGINE OPERATIONWELDER OPERATION The AC auxiliary power, supplied as a standard, has a rating of 3.0 kVA of 115/230 VAC 60 hertz ACCESSORIES OPTIONAL FEATURES Field InstalledSTICK OPTIONS TIG OPTIONS062-3/32” 1.6-2.8mm wire See additional warning information at front of this operator’s manual MAINTENANCEMAINTENANCE Idler Maintenance NameplatesPurging Air from Fuel System Perkins 104-22 Engine 3. Idler solenoid is activated for high idleS20919-2 ENGINE SERVICE5/06 I = Inspect ENGINE SERVICEEVERY 400 HOURS OR 12 MONTHS GFCI RECEPTACLE TESTING AND RESET TING PROCEDURE If the equipment has been shut down, it must be restartedTROUBLESHOOTING TROUBLESHOOTINGWELDER TROUBLESHOOTING TROUBLECAUSES WHAT TO DOELECTRONIC IDLER TROUBLESHOOTING GUIDE ELECTRONIC IDLER TROUBLESHOOTING GUIDE ENGINE TROUBLESHOOTING DIAGRAMS K924-4 REMOTE CONTROL OPTIONALWIRE FEED MODULE OPTIONAL WIRE FEEDL11865 CLASSIC 300D WIRING DIAGRAM FOR CODES 10911 AND ABOVEWHEN MAKING THESE CONNECTIONS THERMOSTAT * MACHINE MUST NOT BE RUNNINGY GB W K2464-1 REMOTE CONTROL WIRING / CONNECTION DIAGRAMCV WIRE CONTROL POT CCW S26097CONTROL PANEL S10766PRECAUCION WARNUNGATENÇÃO AVISO DEKeep your head out of fumes WARNUNGATENÇÃO Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products
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Manual 56 pages 9.16 Kb

300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.