Lincoln Electric 300 D manual Maintenance, Engine Service, 5/06, S20919-2

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ENGINE SERVICE

D-3

MAINTENANCE

D-3

FOR CODES 10658 AND BELOW

ENGINE SERVICE

 

EVERY DAY OR EVERY 8 HOURS

 

 

 

 

 

 

 

FIRST SERVICE-(20 / 50 HOURS)

 

 

 

 

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

 

 

 

 

 

EVERY 200 HOURS OR 6 MONTHS

 

 

 

 

 

 

 

 

 

EVERY 400 HOURS OR 12 MONTHS

 

 

 

 

 

 

 

 

 

 

EVERY 600 HOURS OR 18 MONTHS

 

 

 

 

 

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

 

 

 

 

 

 

 

 

 

MAINTENANCE ITEM

 

TYPE OR QUANTITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

Coolant level

 

 

 

 

 

 

 

 

I

 

Concentration of antifreeze

50/50 Water/Ethylene Glycol

 

 

 

 

 

 

 

R

Coolant (NOTE 3)

9.5qrts,

(9.0L)

 

 

I

 

 

 

 

 

Engine oil level (NOTE 1)

 

 

 

 

 

R

R

 

 

 

Engine oil (NOTE 1 & 3)

8.7qrts,

(8.2L) (including filter)

 

 

 

R

R

 

 

 

Engine oil filter

Perkins #140517000

 

 

 

C

C

 

 

 

Drain water separator & fuel strainer

 

 

 

 

 

 

 

R

 

 

Fuel filter canister

Perkins #1300366120

 

 

I

 

 

 

 

 

Tension of alternator drive belt

 

 

 

 

 

 

 

 

I

 

Alternator drive belt wear

 

 

 

 

 

 

 

 

 

R

Alternator drive belt

Perkins # 080109080

 

 

 

C

C

 

 

 

Air filter (earlier check may be req'd.)

 

 

 

 

 

 

 

 

R

 

Air filter element

Donaldson #P181050 or Nelson #70206N

 

 

 

 

I

 

 

 

Check and adjust idle speed

 

 

 

 

 

 

 

 

 

I

Tighten cylinder head

 

 

 

 

 

 

 

 

 

I

Valve clearances

Intake .008", exhaust .008"

 

 

 

 

 

 

 

I

Electrical systems

 

 

 

 

 

 

 

 

 

I

All nuts and bolts for tightness

 

 

 

 

 

 

 

 

I

 

Injector performance

Contact Perkins

 

 

I

 

 

 

 

 

Leaks or engine damage

 

 

 

 

 

 

 

 

I

 

Battery

 

 

BCI Group 24

 

 

I = Inspect

 

C = Clean

R = Replace

 

 

 

NOTES:

 

 

 

 

 

 

 

 

 

 

(1) Consult Engine Operators Manual for oil recommendations.

 

 

 

(2) Consult Engine Operators Manual for additional maintenance schedule information.

(3) Fill slowly! Ensure correct quantity is used.

 

 

 

Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.

These preventive maintenance periods apply to average conditions of operation.

5/06

If necessary use shorter periods.

 

 

 

 

 

 

 

S20919-2

CLASSIC 300D

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Contents Sales and Service through Subsidiaries and Distributors Worldwide 300 DCLASSIC IM631-BSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderWELDING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged PRÉCAUTIONS DE SÛRETÉ Mar. ‘93Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TABLE OF CONTENTS Section ASection B Section CINSTALLATION TECHNICAL SPECIFICATIONS - CLASSIC 300DPERKINS 104-22 DIESEL ENGINE TYPICAL FUEL CONSUMPTION DATA PHYSICAL DIMENSIONS2DESIGN FEATURES GENERAL DESCRIPTIONPRE-OPERATION INSTALLATION WARNING See additional warning information at thefront of this operator’s manual Exhaust Spark ArresterPRE-OPERATION SERVICE TRAILER See Optional FeaturesVEHICLE MOUNTING POLARITY CONTROL AND CABLE SIZESBattery Charging ENGINE BREAK-INTo prevent EXPLOSION when To prevent ELECTRICAL DAMAGE whenOPERATION ENGINE OPERATIONWELDER OPERATION The AC auxiliary power, supplied as a standard, has a rating of 3.0 kVA of 115/230 VAC 60 hertz ACCESSORIES OPTIONAL FEATURES Field InstalledSTICK OPTIONS TIG OPTIONS062-3/32” 1.6-2.8mm wire See additional warning information at front of this operator’s manual MAINTENANCEMAINTENANCE Idler Maintenance NameplatesPurging Air from Fuel System Perkins 104-22 Engine 3. Idler solenoid is activated for high idleS20919-2 ENGINE SERVICE5/06 I = Inspect ENGINE SERVICEEVERY 400 HOURS OR 12 MONTHS GFCI RECEPTACLE TESTING AND RESET TING PROCEDURE If the equipment has been shut down, it must be restartedTROUBLESHOOTING TROUBLESHOOTINGWELDER TROUBLESHOOTING TROUBLECAUSES WHAT TO DOELECTRONIC IDLER TROUBLESHOOTING GUIDE ELECTRONIC IDLER TROUBLESHOOTING GUIDE ENGINE TROUBLESHOOTING DIAGRAMS K924-4 REMOTE CONTROL OPTIONALWIRE FEED MODULE OPTIONAL WIRE FEEDL11865 CLASSIC 300D WIRING DIAGRAM FOR CODES 10911 AND ABOVEWHEN MAKING THESE CONNECTIONS THERMOSTAT * MACHINE MUST NOT BE RUNNINGY GB W K2464-1 REMOTE CONTROL WIRING / CONNECTION DIAGRAMCV WIRE CONTROL POT CCW S26097CONTROL PANEL S10766PRECAUCION WARNUNGATENÇÃO AVISO DEKeep your head out of fumes WARNUNGATENÇÃO Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products
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300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.