Lincoln Electric 300 D Safety, FOR ENGINE powered equipment, CALIFORNIA PROPOSITION 65 WARNINGS

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SAFETY

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SAFETY

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CALIFORNIA PROPOSITION 65 WARNINGS WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause can- cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

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1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes

outdoors.

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1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz- ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

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1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

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1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods

while the engine is running.

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1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ‘95

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Contents CLASSIC Sales and Service through Subsidiaries and Distributors Worldwide300 D IM631-BELECTRIC AND MAGNETIC FIELDS may be dangerous SAFETYFOR ENGINE powered equipment CALIFORNIA PROPOSITION 65 WARNINGSFUMES AND GASES can be dangerous ELECTRIC SHOCK can killARC RAYS can burn Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderWELDING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged PRÉCAUTIONS DE SÛRETÉ Mar. ‘93Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Section B TABLE OF CONTENTSSection A Section CPERKINS 104-22 DIESEL ENGINE TYPICAL FUEL CONSUMPTION DATA INSTALLATIONTECHNICAL SPECIFICATIONS - CLASSIC 300D PHYSICAL DIMENSIONS2DESIGN FEATURES GENERAL DESCRIPTIONfront of this operator’s manual PRE-OPERATION INSTALLATION WARNINGSee additional warning information at the Exhaust Spark ArresterVEHICLE MOUNTING PRE-OPERATION SERVICETRAILER See Optional Features POLARITY CONTROL AND CABLE SIZESTo prevent EXPLOSION when Battery ChargingENGINE BREAK-IN To prevent ELECTRICAL DAMAGE whenOPERATION ENGINE OPERATIONWELDER OPERATION The AC auxiliary power, supplied as a standard, has a rating of 3.0 kVA of 115/230 VAC 60 hertz STICK OPTIONS ACCESSORIESOPTIONAL FEATURES Field Installed TIG OPTIONS062-3/32” 1.6-2.8mm wire See additional warning information at front of this operator’s manual MAINTENANCEMAINTENANCE Purging Air from Fuel System Perkins 104-22 Engine Idler MaintenanceNameplates 3. Idler solenoid is activated for high idleS20919-2 ENGINE SERVICE5/06 I = Inspect ENGINE SERVICEEVERY 400 HOURS OR 12 MONTHS GFCI RECEPTACLE TESTING AND RESET TING PROCEDURE If the equipment has been shut down, it must be restartedTROUBLESHOOTING TROUBLESHOOTINGCAUSES WELDER TROUBLESHOOTINGTROUBLE WHAT TO DOELECTRONIC IDLER TROUBLESHOOTING GUIDE ELECTRONIC IDLER TROUBLESHOOTING GUIDE ENGINE TROUBLESHOOTING WIRE FEED MODULE OPTIONAL DIAGRAMSK924-4 REMOTE CONTROL OPTIONAL WIRE FEEDWHEN MAKING THESE CONNECTIONS L11865CLASSIC 300D WIRING DIAGRAM FOR CODES 10911 AND ABOVE THERMOSTAT * MACHINE MUST NOT BE RUNNINGCV WIRE CONTROL POT CCW Y GB WK2464-1 REMOTE CONTROL WIRING / CONNECTION DIAGRAM S26097CONTROL PANEL S10766ATENÇÃO PRECAUCIONWARNUNG AVISO DEKeep your head out of fumes WARNUNGATENÇÃO Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products
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300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.