Lincoln Electric 300 D Accessories, OPTIONAL FEATURES Field Installed, Stick Options, Tig Options

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ACCESSORIES

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ACCESSORIES

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OPTIONAL FEATURES (Field Installed)

GENERAL OPTIONS

OPTIONAL FEATURES (Field Installed)WARNING

Pipe Thawing with an arc welder can cause fire, explosion, damage to electric wiring or to the arc welder if done improperly. The use of an arc welder for pipe thawing is not approved by the CSA, nor is it recommended or supported by Lincoln Electric.

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Power Plug Kit (K802D) - A power plug kit for the auxiliary power receptacles is available. (Provides a plug for each receptacle.)

GFCI Receptacle Kit (K1690-1) - Includes one UL approved 115V ground fault circuit interrupter duplex type receptacle with cover and installation instruc- tions. Replaces the factory installed 115V duplex receptacle. Each receptacle of the GFCI duplex is rated at 20 amps. Maximum total current from the GFCI duplex is limited to 20 amps. See the MAINTE- NANCE section for detailed information on testing and resetting the GFCI receptacle.

Spark Arrestor Kit (K903-1) - Includes a heavy gage steel, approved spark arrestor, clamp and adapter for mounting to the muffler exhaust pipe.

K953-1 TRAILER - Two-wheeled trailer with optional fender and light package. For highway use, consult applicable feder- al, state, and local laws regarding possible additional require- ments. There is a choice of 2 hitches, a fender & a light pack- age.

K953-1 Trailer

K958-1 Ball Hitch

K958-2 Lunette Eye Hitch

K959-1 Fender & Light Kit

K965-1 Cable Rack

OIL DRAIN KIT K1586-1 - Includes ball valve, hose and clamp.

STICK OPTIONS

K704 ACCESSORY SET - Includes 35 feet (10 m) of electrode cable and 30 feet (9 m) of work cable, head- shield, work clamp and electrode holder. Cable is rated at 500 amps, 60% duty cycle.

Remote Control Kit (K924-4) - Contains switch, receptacle, remote control rheostat, and 100 ft (30.5m) cable for adjusting the OCV at the welding site.(For Codes below 10911.)

Remote Control Kit (K924-5) - Contains remote control rheostat and 100 ft. (30.5 m) cable for adjust- ing the OCV at the welding site. (For Codes 10911 and above.)

Remote Control Kit (K2464-1) - Contains remote control rheostat (for adjusting the CC “STICK OVC), remote control potentiometer (for adjusting the CV “WIRE” OCV) and 100 ft. (30.5 m) cable.

TIG OPTIONS

TIG Module (K930-2)- Provides high frequency and shielding gas control for AC and DC GTAW (TIG) welding applications. Its compact case is designed for easy carrying, complete with a handle. High frequen- cy bypass is built in.The K938-1 Contactor Kit must be field installed in the TIG Module when used with a ZR-10. Additionally, the K936-3 control cable is required if remote control is used. If remote control is not used the K936-4 control cable is required.

PTA-26V TIG Torch K1783-9-Air cooled 200 amp- torch equipped with valve for gas flow control. 25Ft. length.

Magnum Parts Kit For PTA-26V TIG Torch KP509

Remote Control Cable (K936-4) - Control cable for connecting the K930-2 TIG Module to a ZR-10 not equipped with a K892-1 Remote Kit. 9-Socket to a grounded 115 V plug and a 6 pin MS-connector. (Contains circuits 31, 32, and ground)

Arc Start Switch K814

Contactor Kit K938-1

Control Cable Extension K937-45-Cable is 45Ft. in length.

Water Valve Kit K844-1-For use with a water-cooled TIG torch. Installs inside TIG Module.

CLASSIC 300D

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Contents Sales and Service through Subsidiaries and Distributors Worldwide 300 DCLASSIC IM631-BSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderCYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING SPARKS can cause fire or explosion PRÉCAUTIONS DE SÛRETÉ Mar. ‘93On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyThank You TABLE OF CONTENTS Section ASection B Section CINSTALLATION TECHNICAL SPECIFICATIONS - CLASSIC 300DPERKINS 104-22 DIESEL ENGINE TYPICAL FUEL CONSUMPTION DATA PHYSICAL DIMENSIONS2DESIGN FEATURES GENERAL DESCRIPTIONPRE-OPERATION INSTALLATION WARNING See additional warning information at thefront of this operator’s manual Exhaust Spark ArresterPRE-OPERATION SERVICE TRAILER See Optional FeaturesVEHICLE MOUNTING POLARITY CONTROL AND CABLE SIZESBattery Charging ENGINE BREAK-INTo prevent EXPLOSION when To prevent ELECTRICAL DAMAGE whenOPERATION ENGINE OPERATIONWELDER OPERATION The AC auxiliary power, supplied as a standard, has a rating of 3.0 kVA of 115/230 VAC 60 hertz ACCESSORIES OPTIONAL FEATURES Field InstalledSTICK OPTIONS TIG OPTIONS062-3/32” 1.6-2.8mm wire MAINTENANCE MAINTENANCESee additional warning information at front of this operator’s manual Idler Maintenance NameplatesPurging Air from Fuel System Perkins 104-22 Engine 3. Idler solenoid is activated for high idle5/06 ENGINE SERVICES20919-2 EVERY 400 HOURS OR 12 MONTHS ENGINE SERVICEI = Inspect GFCI RECEPTACLE TESTING AND RESET TING PROCEDURE If the equipment has been shut down, it must be restartedTROUBLESHOOTING TROUBLESHOOTINGWELDER TROUBLESHOOTING TROUBLECAUSES WHAT TO DOELECTRONIC IDLER TROUBLESHOOTING GUIDE ELECTRONIC IDLER TROUBLESHOOTING GUIDE ENGINE TROUBLESHOOTING DIAGRAMS K924-4 REMOTE CONTROL OPTIONALWIRE FEED MODULE OPTIONAL WIRE FEEDL11865 CLASSIC 300D WIRING DIAGRAM FOR CODES 10911 AND ABOVEWHEN MAKING THESE CONNECTIONS THERMOSTAT * MACHINE MUST NOT BE RUNNINGY GB W K2464-1 REMOTE CONTROL WIRING / CONNECTION DIAGRAMCV WIRE CONTROL POT CCW S26097CONTROL PANEL S10766PRECAUCION WARNUNGATENÇÃO AVISO DEATENÇÃO WARNUNGKeep your head out of fumes Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products
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300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.