Poulan 188781 Maintenance, General Recommendations, Lubrication Chart, Before Each Use

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MAINTENANCE

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

 

Check Brake Operation

 

Check Tire Pressure

T

Check Operator Presence and

Interlock Systems

R

Check for Loose Fasteners

A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

0

Check Battery Level

R

Clean Battery and Terminals

 

Check Transaxle Cooling

 

Check V-Belts

 

Check Engine Oil Level

 

Change Engine Oil (with oil filter)

E

Change Engine Oil (without oil filter)

N

Clean Air Filter

G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

E

Replace Oil Filter (If equipped)

 

Clean Engine Cooling Fins

 

Replace Spark Plug

 

Replace Air Filter Paper Cartridge

 

Replace Fuel Filter

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

HOURS

 

STORAGE

 

 

 

 

 

 

C

 

S

 

HOURSHOURS

 

 

 

 

 

 

 

 

A

 

 

EASO

 

 

 

 

 

 

 

E

 

U

HOURS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

B

 

 

 

E

 

 

8

25

50

100

S

 

 

SERVICE DATES

 

 

R

EVERY EVERY EVERY EVERY EVERYBEFORE

 

 

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GENERAL RECOMMENDATIONS5

LUBRICATION CHART3

4

BEFORE EACH USE1,2

Manual background1,2

Manual background2

Manual background2

1, 2

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1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

SPINDLE

ZERK

FRONT WHEEL

BEARING ZERK

SPINDLE

ZERK

FRONT WHEEL

BEARING ZERK

ENGINE

Check engine oil level.

Check brake operation.

Check tire pressure.

Check operator presence and interlock systems for proper operation.

Check for loose fasteners.

GENERAL PURPOSE GREASE

REFER TO MAINTENANCE “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

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Contents MODEL PD22H42STAIMPORTANT MANUAL LAWN TRACTORSAFETY RULES IV. SERVICESAFE OPERATION PRACTICES FOR RIDE-ON MOWERS I. GENERAL OPERATIONWARNING In order to prevent ac- cidental starting when setting up, transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug PRODUCT SPECIFICATIONS TABLE OF CONTENTSCUSTOMER RESPONSIBILITIES UNASSEMBLED PARTS Steering WheelSeat SteeringASSEMBLY TOOLS REQUIRED FOR ASSEMBLYHOW TO SET UP YOUR TRACTOR CHECK BATTERY See FigINSTALL SEAT See Fig INSTALL MULCHER PLATE See Figs TO CONVERT TO BAGGING OR DISCHARGINGCHECK TIRE PRESSURE CHECK DECK LEVELNESSOPERATION KNOW YOUR TRACTOR HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting heightHOW TO USE YOUR TRACTOR TO ADJUST MOWER CUTTING HEIGHT See FigTO SET PARKING BRAKE See Fig STOPPING See FigTO ADJUST GAUGE WHEELS See Fig TO OPERATE MOWER See FigTO OPERATE ON HILLS TO TRANSPORT See Figs. 5 andBEFORE STARTING THE ENGINE TOWING CARTS AND OTHER ATTACH- MENTSCHECK ENGINE OIL LEVEL ADD GASOLINEMOWING TIPS PURGE TRANSMISSIONMULCHING MOWING TIPS MAX 1/3MAINTENANCE LUBRICATION CHARTGENERAL RECOMMENDATIONS BEFORE EACH USEBATTERY TRACTORBRAKE OPERATION TIRESENGINE V-BELTSTRANSAXLE COOLING TRANSAXLE PUMP FLUIDCLEANING CLEAN AIR SCREENCLEAN AIR INTAKE/COOLING AREAS AIR FILTER See FigTO INSTALL MOWER See Fig SERVICE AND ADJUSTMENTSTO REMOVE MOWER See Fig TO LEVEL MOWER HOUSING BOTH FRONT LINKS MUST BE EQUAL IN LENGTHTO CHECK AND ADJUST BRAKE See Fig TO REPLACE MOWER BLADE DRIVE BELT See FigTO REPLACE MOTION DRIVE BELT See Fig WITH PARKING BRAKE “ENGAGED”TRANSMISSION REMOVAL/REPLACEMENT TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See FigTO ADJUST STEERING WHEEL ALIGN- MENT FRONT WHEEL TOE-IN/CAMBERTO START ENGINE WITH A WEAK BATTERY See Fig REPLACING BATTERY See FigTO REPLACE HEADLIGHT BULB INTERLOCKS AND RELAYSTO REMOVE HOOD AND GRILL ASSEMBLY See Fig TO ADJUST THROTTLE CONTROL CABLE See FigTO ADJUST CHOKE CONTROL See Fig TO ADJUST CARBURETORSTORAGE OTHERFUEL SYSTEM ENGINE OILTROUBLESHOOTING POINTS Loss of powerWill not start Hard to startBattery will not charge Engine continues to runwith attachment clutch engagedSCHEMATIC TRACTOR - - MODEL NUMBER PD22H42STAELECTRICAL 2441144927 chassiselite svpro7 CHASSIS259 TRACTOR - - MODEL NUMBER PD22H42STA DRIVE drive-fender.stlt29TRACTOR - - MODEL NUMBER PD22H42STA STEERING ASSEMBLY steeringpl.lt47STEERING ASSEMBLY SEAT ASSEMBLY WHEELS AND TIRES DECALS25,8 4,10 ENGINE OPTIONAL EQUIPMENT Spark Arresterengine-bs intek-twin39 112TRACTOR - - MODEL NUMBER PD22H42STA MOWER DECK 42deckman-t-path4Mower Deck Assembly MOWER LIFT lift-rh.1pc.stlt10TRACTOR - - MODEL NUMBER PD22H42STA LIMITED WARRANTY SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAXPARTS AND SERVICE FOR SERVICE OR REPLACEMENT PARTS