Poulan 188781 Engine, V-Belts, Transaxle Cooling, Transaxle Pump Fluid, Lubrication, Maintenance

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V-BELTS

MAINTENANCE

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool- ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 13

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 13 and 14)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

YELLOW

DRAIN

CAP

TUBE

FIG. 14

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man- ual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

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Contents IMPORTANT MANUAL MODELPD22H42STA LAWN TRACTORSAFE OPERATION PRACTICES FOR RIDE-ON MOWERS SAFETY RULESIV. SERVICE I. GENERAL OPERATIONWARNING In order to prevent ac- cidental starting when setting up, transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug TABLE OF CONTENTS PRODUCT SPECIFICATIONSCUSTOMER RESPONSIBILITIES Seat UNASSEMBLED PARTSSteering Wheel SteeringHOW TO SET UP YOUR TRACTOR ASSEMBLYTOOLS REQUIRED FOR ASSEMBLY CHECK BATTERY See FigINSTALL SEAT See Fig CHECK TIRE PRESSURE INSTALL MULCHER PLATE See FigsTO CONVERT TO BAGGING OR DISCHARGING CHECK DECK LEVELNESSOPERATION KNOW YOUR TRACTOR HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting heightTO SET PARKING BRAKE See Fig HOW TO USE YOUR TRACTORTO ADJUST MOWER CUTTING HEIGHT See Fig STOPPING See FigTO OPERATE ON HILLS TO ADJUST GAUGE WHEELS See FigTO OPERATE MOWER See Fig TO TRANSPORT See Figs. 5 andCHECK ENGINE OIL LEVEL BEFORE STARTING THE ENGINETOWING CARTS AND OTHER ATTACH- MENTS ADD GASOLINEMOWING TIPS PURGE TRANSMISSIONMULCHING MOWING TIPS MAX 1/3GENERAL RECOMMENDATIONS MAINTENANCELUBRICATION CHART BEFORE EACH USEBRAKE OPERATION BATTERYTRACTOR TIRESTRANSAXLE COOLING ENGINEV-BELTS TRANSAXLE PUMP FLUIDCLEAN AIR INTAKE/COOLING AREAS CLEANINGCLEAN AIR SCREEN AIR FILTER See FigSERVICE AND ADJUSTMENTS TO INSTALL MOWER See FigTO REMOVE MOWER See Fig TO LEVEL MOWER HOUSING BOTH FRONT LINKS MUST BE EQUAL IN LENGTHTO REPLACE MOTION DRIVE BELT See Fig TO CHECK AND ADJUST BRAKE See FigTO REPLACE MOWER BLADE DRIVE BELT See Fig WITH PARKING BRAKE “ENGAGED”TO ADJUST STEERING WHEEL ALIGN- MENT TRANSMISSION REMOVAL/REPLACEMENTTRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig FRONT WHEEL TOE-IN/CAMBERTO REPLACE HEADLIGHT BULB TO START ENGINE WITH A WEAK BATTERY See FigREPLACING BATTERY See Fig INTERLOCKS AND RELAYSTO ADJUST CHOKE CONTROL See Fig TO REMOVE HOOD AND GRILL ASSEMBLY See FigTO ADJUST THROTTLE CONTROL CABLE See Fig TO ADJUST CARBURETORFUEL SYSTEM STORAGEOTHER ENGINE OILWill not start TROUBLESHOOTING POINTSLoss of power Hard to startwith attachment clutch Battery will not chargeEngine continues to run engagedSCHEMATIC TRACTOR - - MODEL NUMBER PD22H42STAELECTRICAL 2441144927 CHASSIS chassiselite svpro7259 TRACTOR - - MODEL NUMBER PD22H42STA DRIVE drive-fender.stlt29TRACTOR - - MODEL NUMBER PD22H42STA STEERING ASSEMBLY steeringpl.lt47STEERING ASSEMBLY SEAT ASSEMBLY DECALS WHEELS AND TIRES25,8 4,10 engine-bs intek-twin39 ENGINEOPTIONAL EQUIPMENT Spark Arrester 112TRACTOR - - MODEL NUMBER PD22H42STA MOWER DECK 42deckman-t-path4Mower Deck Assembly MOWER LIFT lift-rh.1pc.stlt10TRACTOR - - MODEL NUMBER PD22H42STA LIMITED WARRANTY SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAXPARTS AND SERVICE FOR SERVICE OR REPLACEMENT PARTS