Telex ELECTRO-VOICE X-Line TM manual Simplified Structural-Rating Guidelines

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The array designer must be aware of the working-load limit ratings and the loads being applied to the individual rigging points and the overall enclosure. An X-Line loudspeaker system is only as strong as its weakest link. It is usually the case that one of the working-load limits will be approached sooner than the other.

WHEN SUSPENDING ANY X-LINE LOUDSPEAKER SYSTEM OVERHEAD, THE WORKING-LOAD LIMITS MUST NEVER BE EXCEEDED FOR EACH INDIVIDUAL RIGGING POINT, OR THE OVERALL ENCLOSURE.

The forces acting on each individual rigging point and on the overall enclosures in an X-Line flying system will vary with each array configuration. Determining the forces throughout an array requires complex mathematical calculations. Electro-Voice engineers have, however, defined a set of simplified structural-rating guidelines that eliminate the need for the complex calculations for most array configurations. The interaction of the complex forces throughout arrays were analyzed to develop this set of conservative guide-lines, presented below, to enable a rigger to immediately determine on site whether or not an array is safe without having to make weight-distribution calculations. The structural strength ratings of the individual rigging points and the overall X-Line enclosures are also presented below so that a complex structural analysis can be made for any array configuration. The reader should consult an experienced structural engineer to perform the complex structural analysis.

The reader is directed to the References section of this manual for a list of rigging references (for background in general rigging practice) and mechanical engineering references (for background in structural engineering analysis).

3.3 Simplified Structural-Rating Guidelines

Electro-Voice engineers have defined a set of simplified structural-rating guide-lines that will enable a rigger to immediately evaluate the safety of an X-Line system on site without having to make complex force-distribution calculations. A combination of destructive testing and computer modeling were used to analyze the complex forces throughout arrays. Conservative working-load ratings were utilized to simplify the guidelines. Therefore, array configurations other than those illustrated in these simplified guidelines may be permissible for those applications, consult section 3.4 Complex Structural-Rating Analysis for a detailed structural analysis.

The simplified structural-rating guidelines are shown in Figure 11. (Note that there is a label on the back of each flying X-Line loudspeaker enclosure that includes the graphics shown in Figure 11.) These guidelines provide a simplified rating for typical arrays based on the:

1.Vertical tilt angle of each enclosure

2.Total weight of that enclosure plus all of the enclosures and rigging hung below it.

3.Side-to-Side Angles of the front Xvsg, Xvsl or Xvsf rigging straps (or any custom front rigging straps) relative to the enclosures.

4.Side-to-Side Angles of the rear Xvhg grid hinges, Xvhl linking hinges or Xvhp pickup hinges relative to the enclosures.

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Contents Line Rigging Manual Table of Contents Rigging-Safety Warning Introduction Line Rigging System Overview of the X-Line Flying SystemTypical X-Line Flying System Enclosure Rigging Hardware Details Xvls Loudspeaker System Xfil1 and Xfil2 Loudspeaker Systems Xfil1 & Xfil2 Front Rigging with Xvsd or Xvhp Straps Rear Rigging Hinge Details Rear Rigging Hardware Installation Details External Rigging Hardware DetailsELECTRO-VOICE Front Rigging Strap Details Front Rigging Hardware Installation Details ELECTRO-VOICE Xvbp Pull-Up Bar Details ATM Flyware X-Line Grid ATM X-Line Grid DetailsRS-1B Double-Stud Rigging Fitting Line Rigging and Flying Techniques Adjusting the Vertical Angles of the EnclosuresArray Considerations Enclosure Vertical Angle Adjustments Rectangular Box Xvls or Xsub to Trapezoidal Box XvltDeciding Whether to Use an Xvhg or Xvhl at the Grid Rigging an Array with Boxes Using X-Line Dollies Flying with Stacking Dollies Flying with Front Dollies Pull-Up Techniques Working-Load Limit and Safety Factor Definitions Structural Rating OverviewSimplified Structural-Rating Guidelines Simplified Rating Guidelines ELECTRO-VOICE Complex Structural-Rating Analysis MAX +∅ -∅ Working-Load Limit 750 lb 340 kg At Any Angle ELECTRO-VOICE Xvls, Xvlt & Xsub Overall Enclosure Structural Ratings Xfil1 & Xfil2 Overall Enclosure Structural RatingsXvbp Structural Ratings Xvbp Pull-Up Bar Structural-Strength RatingsRS-1B Structural-Strength Ratings Xvls, Xvlt & Xsub Front Rigging Point Structural Ratings Xfil1 & Xfil2 Front Rigging Point Structural RatingsElectro-Voice Structural-Analysis Procedures Wind LoadingRigging Inspection and Precautions Electro-Voice X-Line Loudspeaker SystemsELECTRO-VOICE Rigging References ReferencesMechanical Engineering References ELECTRO-VOICE Telex Communications, Inc /2002 Part Number 38110-158 Rev a