Graco Inc 308-517 manual Problem, Cause, Solution

Page 9

WARNING

To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or onthe skin, or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding.

Problem

ow pressure and/or Dump runs rough

Nater leakage from Jnder pump manifold

Nater in pump

Frequent or premature failure of the packings

Strong surging at the ,nlet and low pressure cn the discharge side

Unit will not start

Chemical injector will not siphon

Cause

Worn or wrong size tip. Inlet filter clogged.

Worn packings, abrasives in water or natural wear.

Inadequate water supply. Coupling slippage.

Fouled or dirty inlet or discharge valves. Even a small particle can cause the valve to stick.

Restricted inlet.

Worn inlet or discharge valves. Leaking high pressure hose.

Worn packings.

Humid air condensing inside crankcase. Worn packings.

Oil seals leaking.

Scored, damaged or worn plungers.

Abrasive material in the fluid being pumped.

Inlet water temperature too high. Overpressurizing pump.

Excessive pressure due to partially plugged or damaged tip.

Pump running too long without spraying.

Running pump dry.

Foreign panicles in the inlet or discharge valve or worn inlet and/or discharge valves.

Unit not plugged in.

Electrical service off/GFCl activated.

Thermal overload has tripped.

Chemical injector clogged.

Adjustable nozzle completely closed.

Low chemical level.

Solution

Replace with tip of proper size. Clean, Check more frequently.

Check filter. Replace packings. See PUMP SERVICE.

Check water flow rate to pump. Tighten or replace.

Clean inlet and discharge valve assemblies. Check filter.

Check garden hose, may be collapsed or kinked. Replace worn valves.

Replace high pressure hose.

Install new packings. See PUMP SERVICE.

Change oil as specified in MAINTENANCE. Install new packings. See PUMP SERVICE. Install new oil seals. See PUMP SERVICE.

Install new plungers. See PUMP SERVICE. Install proper filtration on pump inlet plumbing.

Check water temperature; may not exceed 160°F.

Do not modify any factory-set adjustments. See

EQUIPMENT MISUSE HAZARD.

Clean or replace tip. See Installing and Changing Spray Tips.

Never run pump more than 10 minutes without spraying.

Do not run pump without water.

Clean or replace valves. See PUMP SERVICE.

Check power cord.

Check fuse/circuit breaker. Check for proper grounding.

Press reset button on motor.

Disassemble chemical valve and clean chemical hose and filter.

Turn control ring on nozzle clockwise to cause drop in pressure.

Check level of chemical.

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Contents HYDRA-CLEAN INSTRUCTIONS-PARTS List G@General Safety Pressure Relief ProcedureMedical Treatment Grounding Instructions Ground Fault Circuit Interrupter ProtectionGround Interrupter ProtectionMoving Parts Hazard Hose SafetySystem Pressure Chemical CompatibilityAlerts User to avoid Correct conditions Coupler \ Set UpCheck for Shipping Damage Connect to Water SupplyChemical Injector Maintenance Trigger Safety ’ \ Latch Shown Engaged \ \SHUTDOWN, Flushing Storage Problem SolutionCause Parts Drawing Part Description Parts List800-l 54 Pump and Motor Assembly Wiring DiagramPump and Motor Assembly Volt, 1 Phase seeFief Part Description Pump Asse 802-265 Assembly 800 psiPart Description QTY Kit23 Y Pump 1200 psiDescription Valves Pumping SectionServicing the Plungers Upstream Chemical Injector KIT AccessoriesANTI-FREEZE Flush KIT Backflow Preventor Inlet Pressure RegulatorGraco Warranty Important Phone NumbersGraco INC. P.O. BOX 1441 MINNEAPOLIS, MN