Hitachi 4043 Troubleshooting, Problem Cause Solution, Service, Equipment Misuse Hazard

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Troubleshooting

WARNING

To reduce risk of serious injury, including fluid injection and splashing in eyes, or on skin, always follow Pres- sure Relief Procedure on page 6 before proceeding.

Problem

Cause

Solution

 

 

 

Engine will not start or

No gasoline in fuel tank or carburetor.

Fill the tank with gasoline, open fuel shut off valve.

is hard to start

 

Check fuel line and carburetor.

 

Low oil level.

Add to proper level.

 

Start/Stop switch in Stop position.

Move switch to start position.

 

Water in gasoline or old fuel.

Drain fuel tank and carburetor. Use new fuel and

 

 

dry spark plug.

 

Loose or wrong battery connection.

Check and tighten battery connections.

 

Battery not properly charged.

Check electrolyte level of cells, recharge battery.

 

Choked improperly. Flooded engine.

Open choke and crank engine several times to

 

 

clear out gas.

 

Dirty air cleaner filter.

Remove and clean.

 

Spark plug dirty, wrong gap or wrong type.

Clean, adjust the gap or replace.

 

Spray gun closed.

Trigger spray gun.

 

 

 

Engine misses or

Partially plugged air cleaner filter.

Remove and clean.

lacks power

Spark plug dirty, wrong gap or wrong type.

Clean, adjust the gap or replace.

 

 

Incorrect ignition timing.

Time engine.

 

 

 

Low pressure and/or

Worn or wrong size tip.

Replace with tip of proper size.

pump runs rough

Inlet filter clogged.

Clean. Check more frequently.

 

 

Worn packings, abrasives in water or natural

Check filter. Replace packings. See PUMP

 

wear.

SERVICE.

 

Inadequate water supply.

Check water flow rate to pump.

 

Belt slippage.

Tighten or replace; use correct belts and replace

 

 

both at same time.

 

Fouled or dirty inlet or discharge valves. Even

Clean inlet and discharge valve assemblies. Check

 

a small particle can cause the valve to stick.

filter.

 

Restricted inlet.

Check garden hose, may be collapsed or kinked.

 

Worn inlet or discharge valves.

Replace worn valves.

 

Leaking high pressure hose.

Replace high pressure hose.

 

 

 

Water leakage from

Worn packings.

Install new packings. See PUMP SERVICE.

under pump manifold

 

 

 

 

 

Water in pump

Humid air condensing inside crankcase.

Change oil as specified in MAINTENANCE.

 

Worn packings.

Install new packings. See PUMP SERVICE.

 

Oil seals leaking.

Install new oil seals. See PUMP SERVICE.

 

 

 

 

 

Frequent or

Scored, damaged or worn plungers.

Install new plungers. See PUMP SERVICE.

premature failure of

Abrasive material in the fluid being pumped.

Install proper filtration on pump inlet plumbing.

the packings

Inlet water temperature too high.

Check water temperature; may not exceed 160_F.

 

 

Overpressurizing pump.

Do not modify any factory–set adjustments. See

 

 

EQUIPMENT MISUSE HAZARD.

 

Excessive pressure due to partially plugged or

Clean or replace tip. See Installing and Changing

 

damaged tip.

Spray Tips.

 

Pump running too long without spraying.

Never run pump more than 10 minutes without

 

 

spraying.

 

Running pump dry.

Do not run pump without water.

 

 

 

Strong surging at the

Foreign particles in the inlet or discharge

Clean or replace valves. See PUMP SERVICE.

inlet and low pressure

valve or worn inlet and/or discharge valves.

 

on the discharge side

 

 

10308532

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Contents Instructions Parts List Important Safety InstructionsTable of Contents Hazardous Fluids Typical Installation Pressure Washer Component Identification and FunctionCheck for Shipping Damage SetupSet Up Connect to Water SupplyOperation Pressure Relief ProcedureStartup Trigger Safety Latch Installing and Changing Spray Tips Follow the Pressure Relief ProcedureMaintenance Shutdown, Flushing, and StorageService TroubleshootingProblem Cause Solution Equipment Misuse HazardReassembly Pump ServiceDisassembly Servicing the ValvesServicing the Seals and V-Packings ReassemblyServicing Crankcase Section 308532 Pressure Washer Parts SheetFront LEG Assembly GUN & Wand AssemblyWheel & Tire Assembly BootHydra-Clean 4043 Pressure Washer Sheet 2 308532 Pump Assembly Parts Shim ManifoldRing RetainerUpstream Chemical Injector Kit AccessoriesDownstream Chemical Injector Kit Pressure Gauge Kit Water Sandblasting KitTechnical Data ModelGraco Phone Number Graco WarrantyToll Free