Raypak 155C Receiving Equipment, General Specifications, Installation Instructions

Page 9

PART 2 - INSTALLATION / SERVICE INSTRUCTIONS

SECTION 1 / RECEIVING EQUIPMENT

On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, a note should be made on the Bill of Lading when signing for equipment. Remove the heater from the carton and if it is damaged, report the damage to the carrier immediately.

On occasion, we ship some items loose. Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify model and serial number of the heater. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak pool/spa heater. If there are any questions that this manual does not answer, please contact the factory or your local Raypak Representative.

SECTION 2 / GENERAL

SPECIFICATIONS

These heaters are design certified and tested under the requirements of ANSI Z21.56/CSA 4.7 American National Standard/CSA Standard for gas fired pool heaters.

The heater is interchangeable and can be used either indoor or outdoors. The appropriate top designated for that type of use is required. If desired, the top can be changed at a later date to change from outdoor to indoor or vice versa. Millivolt heaters contain a self-generating electrical system operating between .25 and .75 volts.

AMBIENT TEMPERATURE RATING OF HEATER COMPONENTS

Millivolt Heater with Honeywell Gas Valve +32°F to +175°F

Millivolt Heater with Robertshaw Gas Valve 0°F to +175°F

Electronic Ignition Heater * -32°F to + 175°F

* Requires 120V or 240V Power Supply

SECTION 3 / INSTALLATION

INSTRUCTIONS

IMPORTANT NOTICE

These instructions are intended for the use of qualified personnel only, specifically trained and expe- rienced in the installation of this type of heating equip- ment and related system components. Installation and service personnel may be required by some states to be licensed. If your state is such, be sure your contractor bears the appropriate license. Persons not qualified shall not attempt to fix this equipment nor attempt repairs according to these instructions.

WARNING: Improper installation, adjustment, altera- tion, service or maintenance may damage the equip- ment, create a hazard resulting in asphyxiation, explo- sion or fire, and will void the warranty.

CODE REQUIREMENTS

NOTE: The heater should not be located in an area where possible water leakage will result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recom- mended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1, and the National Electrical Code, ANSI/NFPA 70.

BASE INSTALLATION

Heater must be mounted on a level base, such as cement slab, cement blocks or another non-combus- tible surface. An optional non-combustible base is avail- able for all models. An alternate method for providing a base for combustible floors is illustrated. Heaters may not be installed on carpeting.

ALTERNATE METHOD FOR PROVIDING A NON-COMBUSTIBLEBASE

Rated inputs suitable for up to 2000 feet eleva- tion. For elevations above 2000 feet, reduce input 4% for each 1000 feet above sea level, as high elevation reduces combustion performance.

12"

Minimum

Fig. # 8148.1

4" Minimum

12"

Minimum

Sheet Metal

24 Gauge

Hollow concrete cinder block, align holes and leave ends open.

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Contents What to do if YOU Smell GAS VersaPart TWO INSTALLATION/SERVICE Instructions ContentsBefore START-UP START-UP ProceduresBurners WaterMillivolt System Electronic Ignition Systems Operating InstructionsIID Water Pressure Switch After START-UPVisual Inspection Basic Tips if Heater will not Fire Maintenance and Care ProceduresPool & SPA Water Chemistry Automatic Chlorinators and Chemical FeedersPressure Switch Compression Fitting Return Header Cold Weather OperationWinterizing the Pool & SPA Heater General Specifications Installation InstructionsReceiving Equipment Clearances High Wind Conditions Outdoor Units only Indoor Heaters Combustion AIR Indoor Units onlyVenting Connections Vent Piping Z223.1Pipe Sizing for GAS Connections GAS Supply ConnectionsCompanion Flange Connections Plumbing for Water Connections LocationPressure Relief Valve Installation Auxiliary Bypass Valve AdjustmentUnitherm Governor Operation Internal Automatic BY-PASS ValveMillivolt System Electrical WiringElectronic Intermittent Ignition Device System IID Honeywell Intermittent Ignition DeviceANSI/NFPA Wiring Diagram KEYFig. #2182e Wiring Diagram Millivolt UnitsWiring Diagram 152148 Model 155 IID Temperature Controls Controls / Adjustments / ReplacementsGeneral Location of Controls View of Heater from Front View of Heater from BackPressure Switch Flame ROLL-OUT Safety SwitchHigh Limits Burner Drawer Removal Pilot Removal and CleaningGAS Valve Removal Main Burner and Orifice RemovalControl Immersion Well Replacement Unitherm Governor U.G. ReplacementHeat Exchanger Removal Desooting Procedure Tube Replacement ProcedureCombustion Chamber Removal Refractory Panels TOP ViewTrouble Shooting Guide Electrical Millivolt Troubleshooting Honeywell S8600 Electrical Electronic Ignition IIDHigh Voltage Voltage Between 21.5-28.5 Voltage Outside Range 21.5-28.5 Electrical Solid State Thermostat IIDRAYPAK, INC Replacement Parts ListPage Page Page Warranty Exclusion

155C specifications

The Raypak 155C is a versatile and efficient heater designed for both residential and commercial applications. Renowned for its robust construction and reliable performance, this unit is an excellent choice for pool and spa heating as well as for providing comfortable ambient temperatures in enclosed or outdoor spaces.

One of the standout features of the Raypak 155C is its innovative copper heat exchanger, which is designed for maximum heat transfer efficiency. This technology allows for rapid heating capabilities, ensuring that water reaches the desired temperature quickly and effectively. The heat exchanger is also resistant to corrosion, thanks to its durable design, prolonging the unit's life and maintaining performance over time.

Designed with user convenience in mind, the Raypak 155C features an intuitive digital control system. This user-friendly interface allows for easy temperature adjustments and monitoring, giving users precise control over their heating requirements. An integrated diagnostic system is also included, providing real-time feedback on the heater's performance and alerting users to any potential issues, which helps in proactive maintenance.

Incorporating advanced safety features, the Raypak 155C includes a high limit switch and a water flow switch, ensuring safe operation at all times. These safety mechanisms prevent overheating and dry firing, protecting both the heater and the connected plumbing system.

The Raypak 155C is engineered for energy efficiency, meeting and exceeding industry standards. With a compact design, it ensures easy installation and integration into existing setups, making it a favorable choice for various applications. Its quiet operation adds to user comfort, allowing it to be installed in residential settings without causing disturbances.

With a heating capacity of 155,000 BTU, the Raypak 155C is capable of effectively heating larger pools and spas, making it ideal for homes with extensive water features. The heater is designed to run on natural gas or propane, providing flexibility based on user preferences and availability.

Overall, the Raypak 155C combines state-of-the-art technology with practical features, making it one of the top choices for those looking to enhance their pool experience or improve comfort levels in their outdoor areas. Its reliability, efficiency, and user-friendly features make it a valuable investment for any property.