Troy-Bilt 634BM, 634FM manual Install Forward, Clutch Cable

Page 7

 

Fig. 2-3: Wheel in FREEWHEELposition

 

STEP 4: INSTALL FORWARD

 

CLUTCH CABLE

 

1. Attach the forward clutch cable bracket

 

(P, Fig. 2-4) to the handlebarsupport AI

 

with a 1/4"-20 x 1-1/42hex hd. screw (R)

 

and V4"-20hex Iocknut (S). Tightense-

 

curely.

 

2. Carefully unwrap the forward clutch ca-

 

ble (cable without anattached knob, from

 

its shipping position and slide the thin ca-

 

ble wire (T. Fig. 2-4 into the slot in the ca-

 

ble bracket. Push the cable connector (U.

 

Fig. 2-4) upthrough the holein the bracket

 

until the groove in the connector snaps

 

into place.

 

3. Insert the #10-24 x 2" slotted hd. screw

 

(V, Fig. 2-5) down through the hookedend

 

of the cable spring (W) until the screw

Fig.2,2: AHachhandlebar,

threads extendthrough the spring.

2. Removethe hairpin cotter (L, Fig. 2-3)

 

and wheel drive pin (M) from the wheel

 

hub (0) and wheel shaft (N).

 

3. Slidethe wheelfully inward onthe wheel

 

shaft (N, Fig. 2-3). Reinstallthe wheel

 

drive pin (M) through the wheel shaft only

 

(not through the wheel hub). Securethe

 

wheel drive pin with the hairpin cotter (L),

 

pushing the hairpincotter in asfar as it will

 

go. The wheel should now spin freely

 

(freewheel) on the wheel shaft. Repeat

 

with the other wheel.

 

4. Usethe handlebarto roll the tiller to a

 

flat area.

 

IMPORTANT: Before starting the engine,

the wheels must be placedin the WHEEL Fig.2=4:Installingforwardclutchcablebracketandcable. DRIVEposition (pins through wheel hubs

andwheel shaft). This procedure is described in WheelDrive Pins in Section3.

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Contents 11/25/02 Form no -10594CTableofcontents ForwardClutchBReverseClutchControl Models634F/634B SafetyTraining PreparationKeepchildren and petsaway MaintenanceandStorageReverseClutchControl DecalsModels634F/634B StartingStabilization Messageon engine LoosePartsList AssemblyClutch Cable Install ForwardFlat Side Install Reverse Clutch Cable Models 634F & 634B onlyCheck AIR Pressure Checkhardware31bY I Liielklevel UI IbY I AUU Muiuh UILEngine Controls FeaturesandcontrolsWheel Drive Pins IntroductionReverseclutchcontrol Handlebar Height AdjustmentForwardclutchbail Depth Regulator LeverStartingandstopping OperationBREAK-IN Operation Stoppingthe Engineand Tiller Operatingthe TillerStoppingthe TillerandEngine AvoidTilling Soggy,Wet Soil TillingReadthe following recommendationsbeforetilling on slopes Tilling AcrossSlopesWithout UsingTerracesHorizontalTillingLee passes Allureo follow tins warmngUnloadingthe tiller into LoadingandunloadingCheckforoilleaks MaintenanceTransmission Gearoil Service Maintenance Schedule ProcedureRemovinnstalling a Single Tine Removinnstalling a Tine AssemblyTo Drain the TransmissionGear Oil Bolo TinesTo CheckForwardBelt Tension Adjusted, reattach the spring to the For- ward Clutch BalReplacementBelt Information Checking and Adjusting Forward Drive Belt TensionEngineoilservice BailadjustmentEnginecleaning AircleanerserviceOFF-SEASONSTORAGE SparkplugserviceThrottleleveradjustment Store unit in a clean, dry areaProblempossiblecause Correction TroubleshootingCForModel634B MODELS630C,634F & 634B PartslistAForModel630C BForModel634FMODELS630C, 634F & 634B 10 GW-55102 11 GW-55044 12 GW-9855 Partno Description1916719 1916755 1917479 1918745 710-0599 710-3008 712-3009 GW-55042 GW-55043GW-13250 ShimSetIncLthefollowingshims AForModel6300 BForModel634F CForModel634BGW-1224-3 GW-1224-4GW-9512 619-04013 GW-50032 Gasket,HousingCover 710-04048GW-9727 Plug,TransmissionOilFill 721-04031 710-04049LEFT-HANDTINE RIGHT-HANDTINE MODELS6300,634F & 634BMODELS630C, 634F & 634B MODELS630C, 634F & 634B TROY-BILT Tiller Lifetime Limited Warranty