Generac 004189-1, 004188-1, 004475-1 Basic Standby Electric System, Total Circuit Isolation Method

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Section 2 — Installation

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

GENERATOR MOUNTING AND SUPPORT

Retain the generator compartment to a concrete slab with 1/4-inch masonry type anchor bolts. Be sure the bolts are long enough to retain the compartment. The slab should be at least 6 inches thick and should extend beyond the enclosure to a distance of at least 3 inches on all sides. See pages 54-55 for generator major dimensions.

BASIC STANDBY ELECTRIC SYSTEM

Figure 2.1 shows a schematic diagram of a basic stand- by electric system. Both the UTILITY power supply and the STANDBY (generator) output are connected to an approved transfer switch. The transfer switch is required by electrical code and serves the following functions:

Permits the LOAD circuits to be connected to only one power supply at a time.

Prevents electrical backfeed between the generator and the UTILITY power circuits.

Notice that both the STANDBY and the UTILITY power supplies to the transfer switch are protected against overload by a main line circuit breaker.

NOTE:

Generac recommends the use of a Generac power systems “GTS” type transfer switch in conjunction with this generator.

Figure 2.1 – Basic Standby Electric System

Critical electrical loads are grouped together and wired into a separate “Emergency Distribution Panel.” Load circuits powered by that panel are within the wattage/amperage capacity of the generator set. When this method is used, it is difficult to overload the gener- ator. The transfer switch must meet the following requirements:

It must have an ampere rating equal to the total amperage rating of the emergency distribution panel circuit.

Have it installed between the building’s main distri- bution panel and the emergency distribution panel.

TOTAL CIRCUIT ISOLATION METHOD

When a generator capable of powering all electrical loads in the circuit is to be installed, you may use the “Total Circuit Isolation Method.” It is possible for the generator to be overloaded when this isolation method is employed. The following apply to the transfer switch in this type of system.

Ampere rating of the transfer switch must equal the ampere rating of the normal incoming utility service.

The transfer switch is installed between the utility service entrance and the building distribution panel.

GROUNDING THE GENERATOR

The National Electrical Code requires the frame and external electrically conductive parts of this equipment to be properly connected to an approved earth ground and/or grounding rods. For that purpose, a GROUND LUG (Figure 2.2) is provided on the generator mounting base. Consult a qualified electrician for grounding requirements in your area. Grounding procedures must meet local regulations.

Do not connect the ground wire to any pipe that carries a flammable or explosive substance – FIRE or an EXPLOSION may result.

Proper grounding helps protect personnel against elec- trical shock in the event of a ground fault condition in the generator or in connected electrical devices. In addi- tion, grounding helps dissipate static electricity that often builds up in ungrounded devices.

Figure 2.2 – Generator Grounding Lug (typical)

EMERGENCY CIRCUIT ISOLATION METHOD

This prevents overloading the generator by keeping elec- trical loads below the wattage/amperage capacity of the generator. If the generator is powering only critical loads, within the wattage/amperage capacity, during util- ity power outages, you might consider using the emer- gency circuit isolation method.

Generac® Power Systems, Inc. 9

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationOperation and Maintenance HOW to Obtain ServiceIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices High Coolant Temperature SwitchLOW OIL Pressure Switch LOW Coolant Level SwitchLifting the Generator SpecificationsUnpacking Engine OIL Recommendations Torque SpecificationsBefore Installation Fuel ConsumptionNfpa Standards Standby Generator InstallationGenerator Location Other Published StandardsEmergency Circuit Isolation Method Basic Standby Electric SystemTotal Circuit Isolation Method Grounding the GeneratorVented Batteries Transfer Switch Start Signal ConnectionsBattery Installation Prior to Initial START-UP Using a Standard GTS Transfer SwitchPreparation Before START-UP Control Console Components Automatic Operation Meter Reading Selector SwitchSET Exercise Time Switch Manual Transfer and Start UP Retransfer and ShutdownChecking Fluid Levels Engine HeaterCooling System Overload Protection for Engine DC Electrical SystemMaintenance OWNER/OPERATOR can Perform Coolant Change Changing the Engine AIR CleanerBattery Replacement Miscellaneous MaintenanceCleaning the Generator BatteryTroubleshooting Points Service Maintenance Interval Information Level Maintenance Level Electrical Data Electrical Data Electrical Data AC Outlet Outlet AC Circuit FED DOOR, Enclosure Ground Wire AssemblyBRACE, Side BumperGenerac Power Systems, Inc Hinge Slip Male RH Washer NylonHinge Slip Male LH Hinge Slip Female LHGenerac Power Systems, Inc SWITCH, Toggle Dpdt CMA BOX AssemblyRocker Switch Dpst SWITCH, Selector AMP/VOLTGenerac Power Systems, Inc Switch Dpst 5 125V SPD Rckr Switch 6A AMP/V SelectorHarness Wiring 1.5L DECAL, TRANS. Switch ConnGenerac Power Systems, Inc Radiator 1.5L Tank Coolant RecoveryBracket Coolant Recovery Tank Support RadiatorGenerac Power Systems, Inc NUT HEX M6 -1.0 G8 YEL CHR Venturi 1.5LGuard FAN Hose RES 5/8 RIA 250FFlat WASHER-M8 BASE, MountingISOLATOR-VIBRATION ISOLATOR, VibrationWasher Shakeproof EXT 5/16 STL Dampener VibrationWasher Flat M8 Earth StrapNipple TOE 2 NPT X 4.5 BLK Iron Muffler W/RAIN ShldMufflr Strap 6IN DIA Elbow 90 DEG 2 NPTFlex Pipe Exhaust Manifold Exhaust 1.5LNipple TOE 1.5 NPT X 6.5 BL Iron Pipe ExhaustCircuit Breaker 70 X 2 240V 39782 Brkt Silkscreen P PanelCover BQ Circuit Breaker Bracket Mounting Circuit BreakerPP Logic ASM 50/60HZ Harness CMA WireAssy Home Stdby Logic DECAL, CMA LabelBattery Post Cover RED+ ASSY,WIRE#16 REDBolt Battery Hold Down BAR Battery HolddownAssembly Carburator Linkage Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingGenerac Power Systems, Inc Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWGenerac Power Systems, Inc Solenoid GAS Fuel Cover AIR CleanerWeldment Mounting Base Flange Fuel InletGenerac Power Systems, Inc ENGINE-1.5L Switch OIL PressureARM Adjust Alternator Ground Wire StarterInstallation Air Outlet Air Intake Installation Air Intake PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule

004371-2, 004188-1, 004474-1, 004475-1, 004370-2 specifications

Generac Power Systems is renowned for its commitment to providing reliable power solutions, and their various models, including the Generac 004189-1, 004370-2, 004475-1, 004474-1, and 004188-1, showcase the company’s innovative engineering and technology. Each of these models is designed to meet diverse energy needs, ensuring homeowners and businesses can maintain power during outages or in remote locations.

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Finally, the Generac 004188-1 emphasizes ease of use, featuring a comprehensive user manual and a straightforward assembly process. The model provides ample power capacity, making it excellent for both emergency back-up and recreational activities. Its compact design allows storage in confined spaces, while its efficient cooling system prevents overheating during extended use.

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