Generac 004371-2, 004188-1, 004475-1, 004474-1 Unpacking, Lifting the Generator, Specifications

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Section 1 — General Information

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Figure 1.6 - Low Coolant Level Sensor

 

 

DC FUSE

 

 

 

 

 

 

OVERSPEED SHUTDOWN

The CMA circuit board on liquid cooled units receives AC frequency (rpm) signals directly from the stator AC power windings, via sensing leads S15 and S16. Should AC frequency exceed about 72 Hz, circuit board action will automatically shutdown the engine (Figure 1.7).

*Rated power of generator is subject to and limited by such factors as ambient temperature, altitude, engine condition, and other factors. Engine power will decrease about 3.5% for each 1000 feet above sea level and will decrease an additional 1% for each 10°F above 60°F. Maximum output power of the gen- erator is limited by maximum engine power.

This clearly labeled fuse is located on the front panel of the control system. It protects the panel wiring and com- ponents from damaging overload. Always remove this fuse before commencing work on the generator. The unit will not start or crank if the fuse is blown. Replace the fuse with one of the same size, type, and rating. Generac normally uses an AGC fuse rated at 30 amps.

UNPACKING

UNPACKING PRECAUTIONS

Handle shipping cartons and crates with care. Use care to avoid damage from dropping, bumping, collision, etc. Store and unpack cartons with the proper side up, as noted on the shipping carton.

INSPECTION

After unpacking, carefully inspect the generator for any damage that may have occurred during shipment. If loss or damage is noted at the time of delivery, have the person(s) making delivery note all damage on the freight bill or affix his signature under the consignor’s memo of loss or damage.

LIFTING THE GENERATOR

Figure 1.7 - Control Module Assembly

Circuit Board

OVERCRANK SHUTDOWN

After 90 seconds of crank-rest cycles, this function ends cranking if the engine fails to start in that 90-second span.

When lifting or hoisting equipment is used, be careful not to touch overhead power lines. The generators weight of more than 900 pounds requires proper tools, equipment, and qualified personnel to be used in all phases of handling and unpacking.

SPECIFICATIONS

GENERATOR SPECIFICATIONS

 

 

 

 

1-Phase

 

 

 

Model

4474

 

4370

4188

 

 

 

4475

 

4371

4189

 

 

*Rated Max. Cont.

25

 

20

15

 

 

AC Power Output (kW)

 

 

 

 

 

 

Rated voltage (volts)

 

120/240

 

 

 

No. of Rotor Poles

 

2

4

 

 

Driven Speed of Rotor

3600

 

3600

1800

 

 

Rotor Excitation System

Direct excited brush type

 

 

Type of Stator

 

 

4 Wire

 

 

 

Rotor/Stator Insulation

 

 

Class F

 

 

6 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location Operation and MaintenanceHOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection SystemsHigh Coolant Temperature Switch LOW OIL Pressure SwitchLOW Coolant Level Switch Engine Protective DevicesLifting the Generator SpecificationsUnpacking Torque Specifications Before InstallationFuel Consumption Engine OIL RecommendationsStandby Generator Installation Generator LocationOther Published Standards Nfpa StandardsBasic Standby Electric System Total Circuit Isolation MethodGrounding the Generator Emergency Circuit Isolation MethodVented Batteries Transfer Switch Start Signal ConnectionsBattery Installation Prior to Initial START-UP Using a Standard GTS Transfer SwitchPreparation Before START-UP Control Console Components Meter Reading Selector Switch SET Exercise Time SwitchManual Transfer and Start UP Retransfer and Shutdown Automatic OperationEngine Heater Cooling SystemOverload Protection for Engine DC Electrical System Checking Fluid LevelsMaintenance OWNER/OPERATOR can Perform Changing the Engine AIR Cleaner Coolant ChangeMiscellaneous Maintenance Cleaning the GeneratorBattery Battery ReplacementTroubleshooting Points Service Maintenance Interval Information Level Maintenance Level Electrical Data Electrical Data Electrical Data AC Outlet Outlet AC Circuit FED Ground Wire Assembly BRACE, SideBumper DOOR, EnclosureGenerac Power Systems, Inc Washer Nylon Hinge Slip Male LHHinge Slip Female LH Hinge Slip Male RHGenerac Power Systems, Inc CMA BOX Assembly Rocker Switch DpstSWITCH, Selector AMP/VOLT SWITCH, Toggle DpdtGenerac Power Systems, Inc Switch 6A AMP/V Selector Harness Wiring 1.5LDECAL, TRANS. Switch Conn Switch Dpst 5 125V SPD RckrGenerac Power Systems, Inc Tank Coolant Recovery Bracket Coolant Recovery TankSupport Radiator Radiator 1.5LGenerac Power Systems, Inc Venturi 1.5L Guard FANHose RES 5/8 RIA 250F NUT HEX M6 -1.0 G8 YEL CHRBASE, Mounting ISOLATOR-VIBRATIONISOLATOR, Vibration Flat WASHER-M8Dampener Vibration Washer Flat M8Earth Strap Washer Shakeproof EXT 5/16 STLMuffler W/RAIN Shld Mufflr Strap 6IN DIAElbow 90 DEG 2 NPT Nipple TOE 2 NPT X 4.5 BLK IronManifold Exhaust 1.5L Nipple TOE 1.5 NPT X 6.5 BL IronPipe Exhaust Flex Pipe ExhaustSilkscreen P Panel Cover BQ Circuit BreakerBracket Mounting Circuit Breaker Circuit Breaker 70 X 2 240V 39782 BrktHarness CMA Wire Assy Home Stdby LogicDECAL, CMA Label PP Logic ASM 50/60HZASSY,WIRE#16 RED Bolt Battery Hold DownBAR Battery Holddown Battery Post Cover RED+Housing Governor Connector Connector Interface AssemblyCover Connector Housing Assembly Carburator LinkageGenerac Power Systems, Inc Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWGenerac Power Systems, Inc Cover AIR Cleaner Weldment Mounting BaseFlange Fuel Inlet Solenoid GAS FuelGenerac Power Systems, Inc Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter ENGINE-1.5LInstallation Air Outlet Air Intake Installation Air Intake PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following

004371-2, 004188-1, 004474-1, 004475-1, 004370-2 specifications

Generac Power Systems is renowned for its commitment to providing reliable power solutions, and their various models, including the Generac 004189-1, 004370-2, 004475-1, 004474-1, and 004188-1, showcase the company’s innovative engineering and technology. Each of these models is designed to meet diverse energy needs, ensuring homeowners and businesses can maintain power during outages or in remote locations.

The Generac 004189-1 is an essential model in the lineup known for its robust construction and user-friendly interface. It features a powerful engine, ensuring reliable power output and efficient fuel consumption. Additionally, its lightweight design makes it portable, allowing easy relocation to different sites. The model integrates advanced technology for automatic voltage regulation, safeguarding sensitive electronics while operating.

Moving on to the Generac 004370-2, this model emphasizes advanced start-up technology. It is equipped with a reliable electric start feature, minimizing the effort required to power up the generator. Its noise-dampening design significantly reduces sound levels, making it ideal for residential use without causing disturbances to neighbors. The unit also includes a durable metal enclosure that helps protect the generator from the elements and increases its lifespan.

The Generac 004475-1 model stands out for its enhanced fuel efficiency and low emissions. This eco-friendly design adheres to strict emissions regulations, making it a suitable choice for environmentally conscious users. Its intuitive control panel provides easy monitoring of power output, fuel levels, and maintenance needs, ensuring users can efficiently manage their energy requirements.

Similarly, the Generac 004474-1 exemplifies convenience and performance with its dual fuel capability, allowing it to operate on both gasoline and propane. This flexibility ensures users can easily switch fuels based on availability and cost-effectiveness. The model also boasts an extended runtime, capable of powering essential appliances and systems for prolonged periods during outages.

Finally, the Generac 004188-1 emphasizes ease of use, featuring a comprehensive user manual and a straightforward assembly process. The model provides ample power capacity, making it excellent for both emergency back-up and recreational activities. Its compact design allows storage in confined spaces, while its efficient cooling system prevents overheating during extended use.

Overall, these Generac models reflect the company's dedication to innovation, quality, and user satisfaction. With features aimed at enhancing convenience, performance, and environmental responsibility, they cater to the varying power demands of modern users.