Generac 004474-1, 004188-1 Fuel Consumption, Torque Specifications, Engine OIL Recommendations

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Section 1 — General Information

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

ENGINE SPECIFICATIONS

Make

Mitsubishi

Displacement

92 inches3 (1.5 liters)

Cylinder Arrangement

4, in-line

Valve Arrangement

Overhead Cam

Firing Order

1-3-4-2

Number of Main Bearings

5

Compression Ratio

9 to 1

No. of Teeth on Flywheel

104

Ignition Timing

 

at 1800 rpm

35 degrees BTDC

at 3600 rpm

43 degrees BTDC

Spark Plug Gap

0.020-0.025 inch

Recommended Spark Plugs

 

Champion

RN11YC4

Oil Pressure

30-50 psi

Crankcase Oil Capacity

4.0 U.S. quarts (3.8 liters)

Recommended Engine Oil

SAE 15W-40

Type of Cooling System

Pressurized, closed recovery

Cooling Fan

Pusher Type

Cooling System Capacity

2 U.S. gallons (7.6 liters)

Recommended Coolant

Use a 50-50 mixture of

 

ethylene glycol base.

FUEL CONSUMPTION

Models 004474, 004475

Using Natural Gas

441 cu. ft. per hour

Using LP Gas

175 cubic ft.(4.8 gal.) per hour

Models 004370, 004371

 

Using Natural Gas

359 cu. ft. per hour

Using LP Gas

143 cubic ft. (4.0 gal.) per hour

Models 004188, 004189

 

Using Natural Gas

277 cu. ft. per hour

Using LP Gas

110 cubic ft.(3.1 gal.) per hour

 

NOTE:

Fuel consumption is given at rated maximum con- tinuous power output when using natural gas rated at 1000 Btu per cubic foot; or LP gas rated 2520 Btu per cubic foot. Actual fuel consumption obtained may vary depending on such variables as applied load, ambient temperature, engine conditions and other environmental factors.

TORQUE SPECIFICATIONS

Cylinder Head

15 (+ 90° + 90°) ft.lb.

Intake Manifold

13 ft.lb.

Exhaust Manifold

13 ft.lb.

ENGINE OIL RECOMMENDATIONS

The unit has been filled with 15W-40 engine oil at the fac- tory. Use a high-quality detergent oil classified “For Service CC, SD, SE, SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the ambient tem- perature range anticipated before the next oil change:

 

Temperature

Oil Grade (Recommended)

 

 

Above 80° F (27° C)

SAE 30W or 15W-40

 

 

32° to 80° F (-1° to 27° C)

SAE 20W-20 or 15W-40

 

 

Below 32° F (0° C)

SAE 10W or 15W-40

 

 

 

 

 

 

 

 

 

Any attempt to crank or start the engine before it has been properly serviced with the recom- mended oil may result in an engine failure.

COOLANT RECOMMENDATIONS

Use a mixture of half low silicate ethylene glycol base anti-freeze and half soft water. Cooling system capacity is about 8 U.S. quarts (7.6 liters). Use only soft water and only low silicate anti-freeze. If desired, add a high quality rust inhibitor to the recommended coolant mix- ture. When adding coolant, always add the recommend- ed 50-50 mixture.

Do not use any chromate base rust inhibitor with ethylene glycol base anti-freeze or chromi- umhydroxide (“green slime”) forms and will cause overheating. Engines that have been oper- ated with a chromate base rust inhibitor must be chemically cleaned before adding ethylene glycol base anti-freeze. Using any high silicate anti- freeze boosters or additives will also cause over- heating. We also recommend that you DO NOT use any soluble oil inhibitor for this equipment.

BEFORE INSTALLATION

Before installing this equipment, check the ratings of both the generator and the transfer switch. Read “Emergency Isolation Method” and “Total Circuit Isolation Method” in the installation manual (Part No. 079699).

The generator’s rated wattage/amperage capacity must be adequate to handle all electrical loads that the unit will power. You may have to group the critical (essential) loads together and wire them into a separate “emer- gency” distribution panel.

This generator can be installed in conjunction with a standard Generac “GTS” type transfer switch, if desired.

The standard transfer switch has no sensing or con- trolling circuit boards. Instead, the generator control console houses a “Control Module Assembly”, which controls all phases of operation, including engine start up and load transfer.

Generac® Power Systems, Inc. 7

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Contents Power SYSTEMS, INC Operation and Maintenance Authorized Service Dealer LocationHOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection SystemsLOW OIL Pressure Switch High Coolant Temperature SwitchLOW Coolant Level Switch Engine Protective DevicesSpecifications UnpackingLifting the Generator Before Installation Torque SpecificationsFuel Consumption Engine OIL RecommendationsGenerator Location Standby Generator InstallationOther Published Standards Nfpa StandardsTotal Circuit Isolation Method Basic Standby Electric SystemGrounding the Generator Emergency Circuit Isolation MethodTransfer Switch Start Signal Connections Battery InstallationVented Batteries Using a Standard GTS Transfer Switch Preparation Before START-UPPrior to Initial START-UP Control Console Components SET Exercise Time Switch Meter Reading Selector SwitchManual Transfer and Start UP Retransfer and Shutdown Automatic OperationCooling System Engine HeaterOverload Protection for Engine DC Electrical System Checking Fluid LevelsMaintenance OWNER/OPERATOR can Perform Coolant Change Changing the Engine AIR CleanerCleaning the Generator Miscellaneous MaintenanceBattery Battery ReplacementTroubleshooting Points Service Maintenance Interval Information Level Maintenance Level Electrical Data Electrical Data Electrical Data AC Outlet Outlet AC Circuit FED BRACE, Side Ground Wire AssemblyBumper DOOR, EnclosureGenerac Power Systems, Inc Hinge Slip Male LH Washer NylonHinge Slip Female LH Hinge Slip Male RHGenerac Power Systems, Inc Rocker Switch Dpst CMA BOX AssemblySWITCH, Selector AMP/VOLT SWITCH, Toggle DpdtGenerac Power Systems, Inc Harness Wiring 1.5L Switch 6A AMP/V SelectorDECAL, TRANS. Switch Conn Switch Dpst 5 125V SPD RckrGenerac Power Systems, Inc Bracket Coolant Recovery Tank Tank Coolant RecoverySupport Radiator Radiator 1.5LGenerac Power Systems, Inc Guard FAN Venturi 1.5LHose RES 5/8 RIA 250F NUT HEX M6 -1.0 G8 YEL CHRISOLATOR-VIBRATION BASE, MountingISOLATOR, Vibration Flat WASHER-M8Washer Flat M8 Dampener VibrationEarth Strap Washer Shakeproof EXT 5/16 STLMufflr Strap 6IN DIA Muffler W/RAIN ShldElbow 90 DEG 2 NPT Nipple TOE 2 NPT X 4.5 BLK IronNipple TOE 1.5 NPT X 6.5 BL Iron Manifold Exhaust 1.5LPipe Exhaust Flex Pipe ExhaustCover BQ Circuit Breaker Silkscreen P PanelBracket Mounting Circuit Breaker Circuit Breaker 70 X 2 240V 39782 BrktAssy Home Stdby Logic Harness CMA WireDECAL, CMA Label PP Logic ASM 50/60HZBolt Battery Hold Down ASSY,WIRE#16 REDBAR Battery Holddown Battery Post Cover RED+Connector Interface Assembly Housing Governor ConnectorCover Connector Housing Assembly Carburator LinkageGenerac Power Systems, Inc Assy Rotor 10KW Housing BlowerAssy Rotor 15KW Assy Rotor 20KWGenerac Power Systems, Inc Weldment Mounting Base Cover AIR CleanerFlange Fuel Inlet Solenoid GAS FuelGenerac Power Systems, Inc ARM Adjust Alternator Switch OIL PressureGround Wire Starter ENGINE-1.5LInstallation Air Outlet Air Intake Installation Air Intake Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule

004371-2, 004188-1, 004474-1, 004475-1, 004370-2 specifications

Generac Power Systems is renowned for its commitment to providing reliable power solutions, and their various models, including the Generac 004189-1, 004370-2, 004475-1, 004474-1, and 004188-1, showcase the company’s innovative engineering and technology. Each of these models is designed to meet diverse energy needs, ensuring homeowners and businesses can maintain power during outages or in remote locations.

The Generac 004189-1 is an essential model in the lineup known for its robust construction and user-friendly interface. It features a powerful engine, ensuring reliable power output and efficient fuel consumption. Additionally, its lightweight design makes it portable, allowing easy relocation to different sites. The model integrates advanced technology for automatic voltage regulation, safeguarding sensitive electronics while operating.

Moving on to the Generac 004370-2, this model emphasizes advanced start-up technology. It is equipped with a reliable electric start feature, minimizing the effort required to power up the generator. Its noise-dampening design significantly reduces sound levels, making it ideal for residential use without causing disturbances to neighbors. The unit also includes a durable metal enclosure that helps protect the generator from the elements and increases its lifespan.

The Generac 004475-1 model stands out for its enhanced fuel efficiency and low emissions. This eco-friendly design adheres to strict emissions regulations, making it a suitable choice for environmentally conscious users. Its intuitive control panel provides easy monitoring of power output, fuel levels, and maintenance needs, ensuring users can efficiently manage their energy requirements.

Similarly, the Generac 004474-1 exemplifies convenience and performance with its dual fuel capability, allowing it to operate on both gasoline and propane. This flexibility ensures users can easily switch fuels based on availability and cost-effectiveness. The model also boasts an extended runtime, capable of powering essential appliances and systems for prolonged periods during outages.

Finally, the Generac 004188-1 emphasizes ease of use, featuring a comprehensive user manual and a straightforward assembly process. The model provides ample power capacity, making it excellent for both emergency back-up and recreational activities. Its compact design allows storage in confined spaces, while its efficient cooling system prevents overheating during extended use.

Overall, these Generac models reflect the company's dedication to innovation, quality, and user satisfaction. With features aimed at enhancing convenience, performance, and environmental responsibility, they cater to the varying power demands of modern users.