Generac 004451 ,004582, 004451, 004582 Service AIR Cleaner, Clean Spark Arrestor Screen

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Section 3 — Maintenance

Commercial-Industrial-Residential Portable Generator System

Use Champion RC12YC spark plug or equivalent. The correct air gap is

0.76mm (0.030 in.). Replace the plug once each year. This will help your engine start easier and run better.

1. Stop the engine and pull the spark plug wire off of the spark plug.

Wash pre-cleaner in soapy water. Squeeze pre-filter dry in clean cloth (DO NOT TWIST).

Clean air cleaner cover before re-installing it.

2.Clean the area around the spark plug and remove it from the cylinder head.

3.Set the spark plug's gap to 0.76 mm (0.030 in.). Install the correctly gapped spark plug into the cylinder head.

Figure 18 - Spark Plug Gap

3.4 SERVICE AIR CLEANER

Your engine will not run properly and may be damaged if you run it using a dirty air cleaner. Clean or replace the air cleaner paper filter once a year. Clean or replace more often if operating under dusty conditions. Clean foam pre-cleaner every month or more often under dusty conditions.

Figure 20 - Air Cleaner

Cover

Pre-Cleaner

Base

Filter

To clean or replace foam pre-cleaner:

• Remove air cleaner cover, then foam pre-filter.

To clean or replace paper air filter:

Remove air cleaner cover; then remove foam pre-filter (service if necessary) and remove paper filter.

Clean paper filter by tapping it gently on a solid surface. If the filter is too dirty, replace it with a new one. Dispose of the old filter properly.

Clean air cleaner cover then slip pre-cleaner over filter. Next insert new paper filter into the base of the air cleaner. Re-install air cleaner cover.

Note: To order a new air filter, please contact the nearest authorized service center at 1-800-333-1322.

3.5CLEAN SPARK ARRESTOR SCREEN

The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen at least once each year. If unit is used regularly, inspect and clean more often.

NOTE: If you use your generator on any forest- covered, brush-covered or grass-covered unimproved land, it must equipped with a spark arrestor. The spark arrestor must be maintained in good condition by the owner/operator.

Clean and inspect the spark arrestor as follows:

Remove the screen retaining bracket by removing the screw.

Slide the spark arrestor screen out from the tail pipe.

Inspect screen and replace if torn, perforated or otherwise damaged. DO NOT USE a defective screen. If screen is not damaged, clean it with commercial solvent.

Replace the screen and the retaining bracket.

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Contents Ultra Source Safety Rules General Information Introduction Important Safety Instructions General HazardsElectrical Hazards Explosion HazardsFire Hazards Unpacking AssemblyAccessory BOX Assembling the Wheel KITBattery Connection Handle AssemblyKnow the Generator Volt AC, 30 Amp Locking Receptacle SuppliesWinter / Summer Valve See Cold Weather Operation Cord Sets and Connection Plugs 1 AC, 20 AMP, Duplex Receptacle2 120V AC, 20 AMP, Gfci Receptacle 120V 30A 5 12 Volt DC, 10 AMP ReceptacleDON’T Overload the Generator HOW to USE the GeneratorConnecting Electrical Loads Grounding the GeneratorAdding Engine OIL Wattage Reference GuideBefore Starting the Generator DeviceTo Start the Engine Adding GasolineLOW OIL Pressure Shutdown System Automatic Idle ControlCold Weather OPERATION/ DE-ICER Stopping the EngineCharging a Battery To recharge 12 Volt batteries, proceed as followsGenerator Specifications Maintenance ScheduleProduct Specifications Engine SpecificationsGeneral Recommendations Service AIR Cleaner Clean Spark Arrestor ScreenAdjusting Valve Clearance To adjust valve clearanceStorage General Long Term StorageOther Storage Tips Troubleshooting Problem Cause SolutionCommercial-Industrial-Residential Portable Generator System Commercial-Industrial-Residential Portable Generator System Wiring Diagram Drawing No E0228 Bearing Stator ClosestSchematic Drawing No E0229 46 45 43 42 GT-990 & GT-760 Engine Page 1 Drawing No E0034QTY Description Detaila GT-990 & GT-760 Engine Page 2 Drawing No E0034Part NO. QTY Description Generator Drawing No D4488 QTY. Description Exploded Residential No E0227 Part NO. QTY. Description Control Panel Drawing No E0227Detail Frame, Handle & Wheel Kit Drawing No E0695Rubber Tank Mount California Emission Control Warranty Statement BOX 297 WHITEWATER, WIEmission Control System Warranty Warranty Schedule Part No E0226 06/01/02

004451, 004582, 004451 ,004582 specifications

Generac is a leading manufacturer of power generation equipment, known for its robust and reliable systems. Among its vast lineup, the Generac 004451 and 004582 portable generators stand out due to their impressive features, advanced technologies, and user-friendly characteristics, making them suitable for various applications such as home backup, outdoor activities, and job sites.

The Generac 004451 model boasts a powerful 2,500-watt output, making it ideal for powering essential appliances during outages or for use in recreational settings. Its compact design enhances portability, allowing users to easily transport it wherever needed. This generator features a durable frame designed to withstand rugged environments, including a fold-down handle for convenient storage. It is equipped with a reliable 50-state compliant engine, ensuring that it meets stringent environmental regulations while delivering dependable power.

On the other hand, the Generac 004582 model is designed for users needing a bit more power, featuring a 3,200-watt maximum output. Like the 004451, it emphasizes portability and ease of use, but it also incorporates a more advanced inverter technology. This innovation ensures that the generator produces clean, stable power, making it safe for sensitive electronics like smartphones, laptops, and medical devices. The 004582's lightweight construction allows for effortless transport, while its fold-down handle and never-flat wheels enhance mobility.

Both models are engineered with user-friendly controls and features such as easy-to-read fuel gauges and a low-oil shutdown system, which prevents engine damage by automatically shutting down the generator when the oil level is too low. Additionally, these generators include multiple AC outlets, offering versatility in powering various devices simultaneously.

Safety is paramount in Generac's design philosophy, as evident in the inclusion of features such as circuit breakers to prevent overloads. Additionally, they are equipped with a robust cooling system that allows for prolonged operation without overheating.

Overall, the Generac 004451 and 004582 portable generators provide a perfect blend of power, portability, and technological advancements, making them suitable for emergency backup power, outdoor events, and job site requirements. With a strong emphasis on reliability and user convenience, Generac continues to be a trusted name in the field of power generation.