Generac 004451, 004582, 004451 ,004582 owner manual Schematic Drawing No E0229

Page 25

Section 6 — Electrical Data

Commercial-Industrial-Residential Portable Generator System

Schematic – Drawing No. 0E0229

120V

GFCI

120V

DUPLEX

RESET

RESET

TEST

TEST

 

22

120V/30A

TWISTLOK

 

 

22

120V/30A

TWISTLOK

 

 

22

 

 

 

11B

120/240V

30A

TWISTLOK

 

 

120/240V

50A

 

 

11B

 

 

 

 

 

0

 

 

 

 

 

0

C1-12

 

 

 

 

BA FIELD

 

 

 

 

 

 

4

C1-11

 

 

 

 

 

6

 

WINDING

 

 

 

6 C1-7

DPE

 

2

C1-

 

 

 

 

 

 

11S

1

 

 

 

11

C1-

 

 

 

 

WINDING

 

 

22

 

POWER

 

 

 

 

 

 

 

44

 

 

 

 

44S

 

 

66A

 

C1-4

 

 

 

 

 

WINDING

 

 

 

 

CHARGE

 

55A

 

-3

BATTERY

 

 

 

C1

 

77A

 

C1-5

 

 

 

 

 

11A 0 44B 011D 0 44D 22 0 11C 22 0 44C

0 44A

0

11S 26 4

I.C.

RED

C1-2 44S

CHARGEWINDING

66

C1-9

 

55

10ABATTERY

77

C1-10

C.B.

20A

 

 

 

 

C.B.

20A

11

22

0

44

C.B.

30A

 

 

 

 

C.B.

30A

11

22

0

44

C.B.

30A

 

 

 

 

 

C.B.

50A

 

 

 

22

 

 

 

 

44

 

 

 

 

0

 

 

 

22

 

 

 

11

 

 

C.B.

30A

 

 

 

 

0 44

11

22

I.C.T.

BLK 44

I.C.T.

66A 66

C1-8

77A 77

 

 

 

10A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEGEND

BA-BRUSHASSEMBLY

BCR1-BATTERYCHARGERECTIFIER,

BCR2-BATTERYCHARGERECTIFIER CB1- 10AMPAUTORESETBREAKER

CB2-5AMPAUTORESETBREAKER

D1-600V12ADIODE

D2,D3-ENGINESHUTDOWNDIODE F1-10AFUSE

FSS- FUELSHUTOFFSOLENOID

GND-GROUNDBAR I.C.T.-IDLECONTROLTRANSFORMER

IM1-IGNITIONMODULE,CYL.1 IM2-IGNITIONMODULE,CYL.2

LOP-LOWOILPRESSURE R1-25OHM, 25WRESISTOR

SC-STARTERCONTACTOR SCR-STARTERCONTACTORRELAY SM-STARTERMOTOR

SP1-SPARKPLUG,CYL.1 SP2-SPARKPLUG,CYL.2

SSR-START/STOPRELAY

SW1-START-RUN-STOPRELAY

SW2- IDLECONTROL SWITCH

TB1,TB2-TERMINAL BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

15

 

 

 

 

0

 

 

 

 

 

 

 

 

 

BATTERY

12V

 

 

 

 

 

 

FSS

 

LOP

 

 

 

 

 

 

167

SW1

17

0 17

 

IM1 SP1

D3 IM2 SP2

RED

 

 

 

 

 

BLACK

 

 

0

 

 

14

 

 

0

 

 

15

15

 

0

D2

SC

 

 

 

SM

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12-C2

 

7-C2

 

5-C2

86

 

 

 

 

2-C2

10-C2

 

4-C2

 

3-C2

 

8-C2

1-C2

18

6-C2

13

11-C2

13

SC

9-C2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

0

 

 

14

 

86

 

 

 

 

 

15

15

 

167

 

 

0

17

 

18

 

13

 

13

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

86

 

 

 

 

 

 

 

 

15

 

 

 

 

15

 

SCR

17

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

18

 

13

GOVERNOR ACTUATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1

 

 

 

 

 

 

 

 

 

 

 

F1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

86

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

167

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

BCR2 12Vdc CB1

15A

 

 

0 CB2

2

11S

 

 

 

 

0

 

 

 

SW2

 

 

 

 

15

 

 

 

 

 

 

 

 

66A

77A BCR1 66

13A

77

 

 

 

162

 

4

 

 

15

 

 

167

83

 

 

18

14

 

15

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

229

14

 

SSR

13

15

 

 

 

 

 

 

 

 

 

 

 

 

44S

 

86

 

 

 

 

 

 

 

 

 

 

18 14

15B

4 6 5

12109

15

0 15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

229

 

 

 

 

TB2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

77

 

1 0

 

2 162

ELECTRONIC 3 11S

VOLTAGE REGULATOR 4 4

5 44S

6 6

 

15B

0

15B

229

167

83

TB1

 

 

 

 

44S 86 167 TR1 15B

11S 229 TR2 0 83

121110 9 8 7 6 5 4 3 2 1

J2

 

CONTROL PRINTEDCIRCUIT BOARD

J1

 

 

 

 

 

 

 

 

 

 

 

 

 

86

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

Image 25
Contents Ultra Source Safety Rules General Information Introduction General Hazards Important Safety InstructionsExplosion Hazards Electrical HazardsFire Hazards Accessory BOX AssemblyUnpacking Assembling the Wheel KITHandle Assembly Battery ConnectionVolt AC, 30 Amp Locking Receptacle Supplies Know the GeneratorWinter / Summer Valve See Cold Weather Operation 1 AC, 20 AMP, Duplex Receptacle Cord Sets and Connection Plugs2 120V AC, 20 AMP, Gfci Receptacle 5 12 Volt DC, 10 AMP Receptacle 120V 30AConnecting Electrical Loads HOW to USE the GeneratorDON’T Overload the Generator Grounding the GeneratorBefore Starting the Generator Wattage Reference GuideAdding Engine OIL DeviceAdding Gasoline To Start the EngineCold Weather OPERATION/ DE-ICER Automatic Idle ControlLOW OIL Pressure Shutdown System Stopping the EngineTo recharge 12 Volt batteries, proceed as follows Charging a BatteryProduct Specifications Maintenance ScheduleGenerator Specifications Engine SpecificationsGeneral Recommendations Clean Spark Arrestor Screen Service AIR CleanerTo adjust valve clearance Adjusting Valve ClearanceLong Term Storage Storage GeneralOther Storage Tips Problem Cause Solution TroubleshootingCommercial-Industrial-Residential Portable Generator System Commercial-Industrial-Residential Portable Generator System Bearing Stator Closest Wiring Diagram Drawing No E0228Schematic Drawing No E0229 GT-990 & GT-760 Engine Page 1 Drawing No E0034 46 45 43 42QTY Description GT-990 & GT-760 Engine Page 2 Drawing No E0034 DetailaPart NO. QTY Description Generator Drawing No D4488 QTY. Description Exploded Residential No E0227 Control Panel Drawing No E0227 Part NO. QTY. DescriptionFrame, Handle & Wheel Kit Drawing No E0695 DetailRubber Tank Mount BOX 297 WHITEWATER, WI California Emission Control Warranty StatementEmission Control System Warranty Warranty Schedule Part No E0226 06/01/02

004451, 004582, 004451 ,004582 specifications

Generac is a leading manufacturer of power generation equipment, known for its robust and reliable systems. Among its vast lineup, the Generac 004451 and 004582 portable generators stand out due to their impressive features, advanced technologies, and user-friendly characteristics, making them suitable for various applications such as home backup, outdoor activities, and job sites.

The Generac 004451 model boasts a powerful 2,500-watt output, making it ideal for powering essential appliances during outages or for use in recreational settings. Its compact design enhances portability, allowing users to easily transport it wherever needed. This generator features a durable frame designed to withstand rugged environments, including a fold-down handle for convenient storage. It is equipped with a reliable 50-state compliant engine, ensuring that it meets stringent environmental regulations while delivering dependable power.

On the other hand, the Generac 004582 model is designed for users needing a bit more power, featuring a 3,200-watt maximum output. Like the 004451, it emphasizes portability and ease of use, but it also incorporates a more advanced inverter technology. This innovation ensures that the generator produces clean, stable power, making it safe for sensitive electronics like smartphones, laptops, and medical devices. The 004582's lightweight construction allows for effortless transport, while its fold-down handle and never-flat wheels enhance mobility.

Both models are engineered with user-friendly controls and features such as easy-to-read fuel gauges and a low-oil shutdown system, which prevents engine damage by automatically shutting down the generator when the oil level is too low. Additionally, these generators include multiple AC outlets, offering versatility in powering various devices simultaneously.

Safety is paramount in Generac's design philosophy, as evident in the inclusion of features such as circuit breakers to prevent overloads. Additionally, they are equipped with a robust cooling system that allows for prolonged operation without overheating.

Overall, the Generac 004451 and 004582 portable generators provide a perfect blend of power, portability, and technological advancements, making them suitable for emergency backup power, outdoor events, and job site requirements. With a strong emphasis on reliability and user convenience, Generac continues to be a trusted name in the field of power generation.