Generac 004451 ,004582, 004451, 004582 owner manual General Hazards, Important Safety Instructions

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IMPORTANT SAFETY INSTRUCTIONS

Commercial-Industrial-Residential Portable Generator System

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit's installation site. Safety should be stressed to all operators and potential operators of this equipment.

Never start or stop the unit with electrical loads connected to receptacles AND with connected devices turned ON. Start the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down the generator.

Do not insert objects through unit's cooling slots.

Never operate generator: in rain; in any enclosed compartment; if connected electrical devices overheat; if electrical output is lost; if engine or generator sparks; if flames or smoke are observed while unit is running; if unit vibrates excessively.

Note:Your generator is equipped with a spark arrestor muffler. The spark arrestor must be maintained in effective working order by the owner/ operator. In the State of California, a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions.

GENERAC® cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this

WARNING:

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

WARNING:

This product contains or emits chemicals

known to the state of California to cause

cancer, birth defects or other reproductive harm.

manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique GENERAC® does not specifically recommend, you must satisfy yourself that it is safe for you and others. You also must make sure the procedure, work method or operating technique that you choose does not render the generator unsafe.

------------- DANGER -------------

Despite the safe design of this generator, operating this equipment imprudently, neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to operate or maintain this equipment.

Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempting to work on the generator.

Parts of the generator are rotating and/or hot during operation. Exercise care near running generators.

GENERAL HAZARDS

For safety reasons, GENERAC® recommends that the installation, initial start-up and maintenance of this equipment is carried out by a GENERAC®/GUARDIAN® Authorized Dealer.

The engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. This exhaust system must be installed properly, in strict compliance with applicable codes and standards. Following installation, you must do nothing that might render the system unsafe or in noncompliance with such codes and standards.

Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator. The generator MUST be operated outdoors.

When working on this equipment, remain alert at all times. Never work on the equipment when you are physically or mentally fatigued.

Inspect the generator regularly, and contact your nearest GENERAC®/GUARDIAN® Authorized Dealer for parts needing repair or replacement.

Before performing any maintenance on the generator, disconnect its battery cables to prevent accidental start up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

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Contents Ultra Source Safety Rules General Information Introduction Important Safety Instructions General HazardsExplosion Hazards Electrical HazardsFire Hazards Assembly Accessory BOXUnpacking Assembling the Wheel KITBattery Connection Handle AssemblyVolt AC, 30 Amp Locking Receptacle Supplies Know the GeneratorWinter / Summer Valve See Cold Weather Operation 1 AC, 20 AMP, Duplex Receptacle Cord Sets and Connection Plugs2 120V AC, 20 AMP, Gfci Receptacle 120V 30A 5 12 Volt DC, 10 AMP ReceptacleHOW to USE the Generator Connecting Electrical LoadsDON’T Overload the Generator Grounding the GeneratorWattage Reference Guide Before Starting the GeneratorAdding Engine OIL DeviceTo Start the Engine Adding GasolineAutomatic Idle Control Cold Weather OPERATION/ DE-ICERLOW OIL Pressure Shutdown System Stopping the EngineCharging a Battery To recharge 12 Volt batteries, proceed as followsMaintenance Schedule Product SpecificationsGenerator Specifications Engine SpecificationsGeneral Recommendations Service AIR Cleaner Clean Spark Arrestor ScreenAdjusting Valve Clearance To adjust valve clearanceLong Term Storage Storage GeneralOther Storage Tips Troubleshooting Problem Cause SolutionCommercial-Industrial-Residential Portable Generator System Commercial-Industrial-Residential Portable Generator System Wiring Diagram Drawing No E0228 Bearing Stator ClosestSchematic Drawing No E0229 46 45 43 42 GT-990 & GT-760 Engine Page 1 Drawing No E0034QTY Description Detaila GT-990 & GT-760 Engine Page 2 Drawing No E0034Part NO. QTY Description Generator Drawing No D4488 QTY. Description Exploded Residential No E0227 Part NO. QTY. Description Control Panel Drawing No E0227Detail Frame, Handle & Wheel Kit Drawing No E0695Rubber Tank Mount California Emission Control Warranty Statement BOX 297 WHITEWATER, WIEmission Control System Warranty Warranty Schedule Part No E0226 06/01/02

004451, 004582, 004451 ,004582 specifications

Generac is a leading manufacturer of power generation equipment, known for its robust and reliable systems. Among its vast lineup, the Generac 004451 and 004582 portable generators stand out due to their impressive features, advanced technologies, and user-friendly characteristics, making them suitable for various applications such as home backup, outdoor activities, and job sites.

The Generac 004451 model boasts a powerful 2,500-watt output, making it ideal for powering essential appliances during outages or for use in recreational settings. Its compact design enhances portability, allowing users to easily transport it wherever needed. This generator features a durable frame designed to withstand rugged environments, including a fold-down handle for convenient storage. It is equipped with a reliable 50-state compliant engine, ensuring that it meets stringent environmental regulations while delivering dependable power.

On the other hand, the Generac 004582 model is designed for users needing a bit more power, featuring a 3,200-watt maximum output. Like the 004451, it emphasizes portability and ease of use, but it also incorporates a more advanced inverter technology. This innovation ensures that the generator produces clean, stable power, making it safe for sensitive electronics like smartphones, laptops, and medical devices. The 004582's lightweight construction allows for effortless transport, while its fold-down handle and never-flat wheels enhance mobility.

Both models are engineered with user-friendly controls and features such as easy-to-read fuel gauges and a low-oil shutdown system, which prevents engine damage by automatically shutting down the generator when the oil level is too low. Additionally, these generators include multiple AC outlets, offering versatility in powering various devices simultaneously.

Safety is paramount in Generac's design philosophy, as evident in the inclusion of features such as circuit breakers to prevent overloads. Additionally, they are equipped with a robust cooling system that allows for prolonged operation without overheating.

Overall, the Generac 004451 and 004582 portable generators provide a perfect blend of power, portability, and technological advancements, making them suitable for emergency backup power, outdoor events, and job site requirements. With a strong emphasis on reliability and user convenience, Generac continues to be a trusted name in the field of power generation.