Generac 0043736, 0046265 Changing the Engine OIL and Filter, Changing the Engine AIR Cleaner

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

4.2CHANGING THE ENGINE OIL AND FILTER

‹4.2.1 ENGINE OIL RECOMMENDATIONS

Use oil of API Service Class SG, SH or SJ. The recommended oil grade for the engine is SAE 15W-40.

NOTE:

5.Apply a light coating of clean engine oil to the seal of new oil filter. Install the filter and tighten by hand only. DO NOT OVERTIGHTEN.

6.Remove the oil fill cap (Figure 4.1). Add the recom- mended oil (see Section 4.2.1). DO NOT FILL ABOVE THE DIPSTICK “FULL” MARK. Crankcase oil capacity is 4.5 U.S. quarts (4.25 L).

The unit is supplied with “break-in” oil. See the “Service Schedule,” Section 4.12, for the first required oil change.

Any attempt to crank or start the engine before

!it has been properly serviced with the recom- mended oil may result in an engine failure.

After refilling the crankcase with oil, always

!check the oil level on the dipstick. Never operate the engine with the oil level below the “Add” mark on the dipstick. Doing this could damage the engine.

7.Start the engine and check for oil leaks.

8.Check the oil level after checking for leaks to ensure that the oil is filled to the proper level.

‹4.2.2 OIL AND FILTER CHANGE PROCEDURE

To change the oil and filter, proceed as follows:

Refer to the “Service Schedule,” (Section 4.12) for engine oil and filter change frequencies.

Drain the oil while the engine is still warm from run- ning. This means, warm up the engine, shut it down and drain it immediately as follows:

1.Remove the oil drain hose from its retaining clip, located on the generator base frame.

2.Loosen and remove the oil drain hose cap, located on the base frame end of the hose. Drain the oil completely into a suitable container.

3.When all of the oil has drained, install and tighten the oil drain hose cap.

4.Turn the oil filter (Generac part number 0A37970001, Figure 4.2) counterclockwise and remove it. Properly dispose of the old filter.

Figure 4.2 – Oil Filter

4.3CHANGING THE ENGINE AIR

CLEANER

To replace the engine air cleaner, (Generac part num- ber 0A4637), remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover. (See Figure 4.3).

Figure 4.3 – Engine Air Cleaner

Air Cleaner

￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿

See the “Service Schedule,” Section 4.12, for recom- mended air cleaner maintenance.

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Contents Liquid-cooled, Prepackaged Standby Generators Models Authorized Dealer Location IntroductionInstallation Diagram General Hazards Electrical Hazards UNPACKING/INSPECTION Prepackaged Transfer SwitchGenerator Generator AC Connection SystemsEngine Protective Devices SpecificationsMain Circuit Breaker ‹ 1.9.1 Conversion to LP GAS Vapor Fuel Requirements Recommendations‹ 1.8.2 Generator and Load Compatibility ‹ 1.12.1 AIR Fuel Ratio Controller Emissions Control SystemCoolant Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published Standards‹ 2.6.1 PRE-PACKAGED Type Switch Transfer Switch Start Signal ConnectionsMethod Grounding the Generator‹ 2.7.1 Vented Batteries Battery InstallationPreparation Before START-UP Using the AUTO/OFF/MANUAL Switch ‹ 3.2.3 Manual Position Sequence of Automatic OperationEngine Heater Checking the Engine OIL Level Weekly Exercise Cycle‹ 4.2.2 OIL and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter ‹ 4.2.1 Engine OIL Recommendations‹ 4.5.1 Battery Replacement Battery MaintenanceSpark Plugs Cooling SystemOverload Protection for Miscellaneous MaintenanceDC Fuse Engine Coolant‹ 4.11.2 Return to Service OUT of Service Procedure‹ 4.11.1 Removal from Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideInstallation Diagram TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT 18 12 19 11 3529 QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR Exploded Views and Parts Lists QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Assembly Elbow 90D 3/4NPT Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule