Generac 0043736, 0046265 owner manual Installation Diagram

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Table of Contents

Guardian Liquid-cooled 40 kW Generator

Introduction

Inside Front Cover

Read This Manual Thoroughly

............................

IFC

Contents

IFC

Operation and Maintenance

IFC

How to Obtain Service

IFC

Authorized Dealer Locator Number

IFC

Safety Rules

2

Section 1 – General Information

4

1.1

Unpacking/Inspection

4

1.2

The Generator

4

1.3

Generator AC Connection Systems

4

1.4

Prepackaged Transfer Switch

4

1.5

Automatic System Operation

4

1.6

Main Circuit Breaker

5

1.7

Engine Protective Devices

5

1.8

Specifications

5

1.9Fuel Requirements and

 

Recommendations

6

1.10

Engine Oil Recommendations

7

1.11

Coolant

7

1.12

Emission Control System

7

Section 3 – Operation

12

3.1

Control Console Components

12

3.2

Using the Auto/Off/Manual Switch

12

3.3

Automatic Transfer Operation

13

3.4

Sequence of Automatic Operation

13

3.5

Engine Heater

13

3.6

Weekly Exercise Cycle

14

Section 4 – Maintenance

14

4.1

Checking the Engine Oil Level

14

4.2

Changing the Engine Oil and Filter

15

4.3

Changing the Engine Air Cleaner

15

4.4

Spark Plugs

16

4.5

Battery Maintenance

16

4.6

Cooling System

16

4.7Overload Protection for

 

Engine DC Electrical System

17

4.8

DC Fuse

17

4.9

Engine Coolant

17

4.10

Miscellaneous Maintenance

17

4.11

Out of Service Procedure

18

4.12

Service Schedule

19

Section 2 – Installation

8

Section 5 – Troubleshooting

20

2.1

Basic Standby Electric System

8

5.1 Troubleshooting Guide

20

2.2

Emergency Circuit Isolation Method

9

 

 

2.3

Total Circuit Isolation Method

9

Section 6 – Installation Diagram

21

2.4

Grounding the Generator

9

 

 

2.5

Generator AC Neutral Connections

9

Section 7 – Electrical Data

22

 

 

 

2.6Transfer Switch Start Signal Connections ....9

2.7

Battery Installation

10

Section 8

– Exploded Views and

 

2.8

Preparation Before Start-up

11

 

 

Parts Lists

30

 

 

 

Section 9

– Notes

58

 

 

 

Section 10 – Warranty

60

Generac® Power Systems, Inc. 1

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Contents Liquid-cooled, Prepackaged Standby Generators Models Authorized Dealer Location IntroductionInstallation Diagram General Hazards Electrical Hazards Generator AC Connection Systems Prepackaged Transfer SwitchUNPACKING/INSPECTION GeneratorSpecifications Main Circuit BreakerEngine Protective Devices Fuel Requirements Recommendations ‹ 1.8.2 Generator and Load Compatibility‹ 1.9.1 Conversion to LP GAS Vapor Emissions Control System Coolant‹ 1.12.1 AIR Fuel Ratio Controller Other Published Standards Standby Generator InstallationBasic Standby Electric System Nfpa StandardsGrounding the Generator Transfer Switch Start Signal Connections‹ 2.6.1 PRE-PACKAGED Type Switch Method‹ 2.7.1 Vented Batteries Battery InstallationPreparation Before START-UP Using the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation Engine Heater‹ 3.2.3 Manual Position Checking the Engine OIL Level Weekly Exercise Cycle‹ 4.2.1 Engine OIL Recommendations Changing the Engine AIR Cleaner‹ 4.2.2 OIL and Filter Change Procedure Changing the Engine OIL and FilterCooling System Battery Maintenance‹ 4.5.1 Battery Replacement Spark PlugsEngine Coolant Miscellaneous MaintenanceOverload Protection for DC FuseOUT of Service Procedure ‹ 4.11.1 Removal from Service‹ 4.11.2 Return to Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideInstallation Diagram TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT 18 12 19 11 3529 QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR Exploded Views and Parts Lists QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Assembly Elbow 90D 3/4NPT Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule