Baldor AE25, AE11, AE8 manual AE10 with Enclosure AE10 Open, AE10 With Enclosure

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AE10 Electrical Connections Applies only to AE10 Enclosed and Open Series Generators

Single Phase Power Connections

The generator has a 240V single phase AC output. These connections are made at the power terminal box shown in Figure 3-5.

Figure 3-5 Single Phase Output Power Connections

AE10 with Enclosure

AE10 Open

Generator

1

L1

 

Customer

N

N

 

AC Output Connections

Output

4

L2

(to Transfer Switch)

 

 

 

 

L1 to N

120VAC

 

 

 

L2 to N

120VAC

 

 

 

L1 to L2

240VAC

BW0333D

BW0201D

 

 

 

 

Generator

1

L1

 

Customer

N

N

 

AC Output Connections

Output

4

L2

(to Transfer Switch)

 

To Frame

G

 

L1 to N

120VAC

 

 

 

Note: G and N are internally

 

L2 to N

120VAC

 

L1 to L2

240VAC

 

 

 

tied to Frame Ground.

Remote Start and Battery Charger Connections

Figure 3-6shows the connections for the battery charger and the remote start contacts of the transfer switch. When the Remote Start Switch is closed, the generator will start. The unit will remain running until this connection is opened. When the Remote Start Switch is opened, the control circuits allow the engine to run for approximately 60−90 seconds before it shuts off. This time delay allows the engine to run unloaded to cool down before stopping.

Figure 3-6 Remote Start & Battery Connections

 

AE10

 

 

AE10

 

 

 

 

with Enclosure

Customer Provided Optional Equipment

Open

 

Customer Provided Optional Equipment

 

16AWG

 

16AWG

 

 

 

 

 

 

 

R1

Twisted Pair Wire

Remote Start Switch

 

Twisted Pair Wire

Remote Start Switch

 

 

 

 

 

R2

 

 

(Close to Start)

 

 

 

(Close to Start)

 

 

 

 

 

 

 

 

Batt+

 

Out+

Battery

 

 

 

Out+

Battery

Batt−

 

Out−

 

 

 

Out−

D1

 

 

Charger

 

 

+

Charger

 

 

 

BW0201D

 

 

D2

 

 

 

 

 

 

 

To 120VAC

 

 

Battery

To 120VAC

 

 

 

 

 

 

 

 

(Shore Power)

 

 

 

 

(Shore Power)

BW0333D

Note: Connect DK1 and DK2 of the battery charger go to the D1 and D2 terminals of the terminal block if a Master Control Systems Inc.

 

 

Battery charger is installed. DK1 and DK2 are not polarity sensitive.

3-10 Receiving & Installation

MN2415

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Contents Automatic Emergency Generator California Proposition 65 Warning Table of Contents Appendix C Appendix aAppendix B Appendix DSection Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2415 Section General Information Limited WarrantyWarranty Period Generator Series Labor PartsGeneral Information MN2415 AE11 Section Receiving & InstallationAE8 & AE10 AE25Engine Cooling Hot Exhaust Gasses Indoor LocationVentilation Test Guidelines for Exhaust SystemGenerator Height Width Length Weight Model Open Enclosed Physical DimensionsSecure the Generator General Considerations Fuel ConnectionsFuel Consumption Natural and LPG Example Determining Pipe Size for Natural GasNatural Gas Connections Pipe Iron Pipe Size LengthExample Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthBattery Charger Considerations Transfer Switch ConsiderationsPhase VAC Rating Amps Remote Start and Battery Charger Connections General Wiring ConsiderationsSingle Phase Power Connections AE8 with Enclosure or OpenAE10 with Enclosure AE10 Open AE10 With EnclosureAE11 with Enclosure TBP10 Remote Start & Battery Connections AE25 with Enclosure Natural Gas or LPGFrame Ground Connection Coolant LevelPage 12 Battery Installation Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Receiving & Installation MN2415 Section Operation Display Lamps Master Control SwitchNatural/LP Gas Selector Switch MetersManual Start/Stop All models Automatic Fault Shutdown AE11 and AE25Automatic Start/Stop All models Auto Start Operation AE11 Operating ProceduresShutdowns Editing the Configuration Access Configuration Editor FigureProgrammable Functions and Values 1Programmable Functions and Values Auxiliary Output Engine Controller Terminal Identification Electrical ConnectionsGarretson Model KN Fuel Valve Considerations General Service Garretson KN Fuel ValveSection Troubleshooting and Maintenance EngineProblems and Solutions General Troubleshooting GuideTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Appendix a Series AE8 Operator Panel ConfigurationMaster Control Switch Controller Fuse Lamp Circuit BreakerFigure A-2 Alternator Assembly Table A-1Generator Set Parts List Figure A-4 AE8 Customer Connection Diagram Figure A-5 AE8 Open Frame Wiring Diagram Figure A-6 AE8 Enclosed Wiring Diagram Appendix B Series AE10 Figure B-1 AE10 Operator PanelFigure B-2 Alternator Assembly Table B-1Generator Set Parts List Figure B-4 AE10 Customer Connection Diagram Figure B-5 AE10 Open Frame Wiring Diagram Figure B-6 AE10 Enclosed Wiring Diagram Appendix C Series AE11 Figure C-1 AE11 Operator PanelReplacement Parts Figure C-2 Alternator AssemblyTable C-1Generator Set Parts List Conversion from LPG to Natural Gas Optional ProcedureFigure C-5 Figure C-7 AE11 Customer Connection Diagram Figure C-8 AE11 Generator Connection Diagram Figure C-9 AE11 Engine Connection Diagram Figure C-10 AE11 Connection Diagram Figure C-11 AE11 Customer Wiring Interface Diagram Series AE11 MN2415 Appendix D Series AE25 Figure D-1 AE25 Operator PanelFigure D-2 Alternator Assembly Table D-1 Generator Set Parts ListTable D-1Generator Set Parts List Figure D-4 AE25 Receptacle Connection Diagram Figure D-5 AE25 Engine Compartment Connection Diagram Figure D-6 AE25 Control Box Connection Diagram Baldor District Offices California Proposition 65 Warning

AE8, AE25, AE10, AE11 specifications

Baldor Electric Company has long been a trusted name in the manufacturing of electric motors and drives. Among their impressive lineup of products, the AE series, which includes the AE11, AE25, AE10, and AE8 models, stands out for their innovative features and robust performance, making them suitable for a variety of industrial applications.

The Baldor AE11 is designed with high efficiency in mind, ensuring that it consumes less energy while delivering optimal performance. This motor features a robust design that enhances durability and reliability, making it ideal for heavy-duty applications. The AE11 also incorporates advanced thermal management technology, ensuring that the motor remains cool even during prolonged use. Its compact size allows for easier integration in tight spaces, making it a versatile choice for many machinery types.

The AE25 model takes performance a step further with its enhanced power output and torque capabilities. This model is built for demanding environments and is engineered to reduce vibration and noise, providing a smoother operational experience. The AE25 also features built-in thermal protection, which automatically shuts down the motor in case of overheating, thereby safeguarding the equipment and reducing maintenance costs.

For those needing a more compact solution, the AE10 offers a balance of power and size. This electric motor is designed with a lightweight yet sturdy build, providing a perfect fit for smaller machines without sacrificing performance. The AE10 is equipped with high-energy efficiency ratings, contributing to lower operational costs and reduced environmental impact. Additionally, it supports various mounting options, enhancing its adaptability for different applications.

Lastly, the AE8 model is a true powerhouse for applications where space is at a premium. It features a minimalist design while still delivering reliable performance. The AE8 is optimized for energy efficiency, boasting a streamlined motor design that minimizes wasted energy. With its quiet operation and low maintenance requirements, this model is ideal for environments where noise reduction is essential.

In summary, the Baldor AE series—including the AE11, AE25, AE10, and AE8—shows a real commitment to efficiency, durability, and versatility. Each model is tailored to meet specific industry needs, whether for demanding heavy-duty applications or compact, energy-efficient setups. With their innovative technologies and engineering excellence, Baldor motors continue to set the standard in the electric motor industry.