Baldor AE10, AE11, AE25, AE8 manual Section Product Safety Information, Read This Manual Thoroughly

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Section 1

Product Safety Information

Safety Notice

Be sure that you are completely familiar with the safe operation of this equipment. This

 

equipment may be connected to other machines that have rotating parts or parts that are

 

controlled by this equipment. Improper use can cause serious or fatal injury. Always

 

disconnect all electrical loads before starting the generator.

 

Installation and repair procedures require specialized skills with electrical generating equipment

 

and liquid cooled engine systems. Any person that installs or repairs this generator must have

 

these specialized skills to ensure that this generating unit is safe to operate. Contact Baldor for

 

repairs or any questions you may have about the safe installation and operation of this system.

 

The precaution statements are general guidelines for the safe use and operation of this

 

generator. It is not practical to list all unsafe conditions. Therefore, if you use a procedure that is

 

not recommended in this manual you must determine if it is safe for the operator and all

 

personnel in the proximity to the generator and connected loads. If there is any question of the

 

safety of a procedure please contact Baldor before starting or stopping the generator.

 

This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only

 

qualified personnel should attempt the start−up procedure or troubleshoot this equipment.

 

This equipment may be connected to other machines that have rotating parts or parts that are

 

driven by this equipment. Improper use can cause serious or fatal injury. Only qualified

 

personnel should attempt the start−up procedure or troubleshoot this equipment.

−System documentation must be available to anyone that operates this equipment at all times.

−Keep non-qualified personnel at a safe distance from this equipment.

−Only qualified personnel familiar with the safe installation, operation and maintenance of this device should attempt start-up or operating procedures.

−Always stop engine before making or removing any connections.

−Always stop engine and allow it to cool before refueling.

Responsibility When your generator is delivered, it becomes the responsibility of the owner/operator of the generator set to prevent unsafe conditions and operation of the equipment. Some responsibilities include (but are not limited to) the following:

1.It is the responsibility of the owner/operator of this generator to ensure that this equipment is correctly and safely installed.

2.It is the responsibility of the owner/operator of this generator to ensure that this equipment, when installed fully complies with all federal, state and local codes.

3.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has been properly trained.

4.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has access to all manuals and information required for the safe use and operation of this equipment.

5.It is the responsibility of the owner/operator of this generator to ensure that it is properly maintained and safety inspected at regular scheduled intervals.

6.It is the responsibility of the owner/operator of this generator to ensure that any person who has not been trained on the safe use of this equipment does not have access to this equipment.

Read This Manual Thoroughly

If you do not understand any concept, any procedure, any safety warning statement, any safety caution statement or any portion of this manual, contact Baldor or your nearest authorized Baldor representative. We are happy to make sure you understand the information in this manual so that you can safely enjoy the full use of this generator.

MN2415

Product Safety Information 1-1

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Contents Automatic Emergency Generator California Proposition 65 Warning Table of Contents Appendix B Appendix aAppendix C Appendix DRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2415 Warranty Period Generator Series Limited WarrantySection General Information Labor PartsGeneral Information MN2415 AE8 & AE10 Section Receiving & InstallationAE11 AE25Engine Cooling Ventilation Test Indoor LocationHot Exhaust Gasses Guidelines for Exhaust SystemSecure the Generator Physical DimensionsGenerator Height Width Length Weight Model Open Enclosed Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Example Determining Pipe Size for Natural GasPipe Iron Pipe Size Length Natural Gas ConnectionsLP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGPhase VAC Rating Amps Transfer Switch ConsiderationsBattery Charger Considerations Single Phase Power Connections General Wiring ConsiderationsRemote Start and Battery Charger Connections AE8 with Enclosure or OpenAE10 With Enclosure AE10 with Enclosure AE10 OpenTBP AE11 with EnclosureAE25 with Enclosure Natural Gas or LPG 10 Remote Start & Battery ConnectionsCoolant Level Frame Ground ConnectionPage Recommended Engine Oil and Battery Type 12 Battery InstallationPost Installation Checks Post Installation Checks Receiving & Installation MN2415 Section Operation Natural/LP Gas Selector Switch Master Control SwitchDisplay Lamps MetersAutomatic Start/Stop All models Automatic Fault Shutdown AE11 and AE25Manual Start/Stop All models Shutdowns AE11 Operating ProceduresAuto Start Operation Access Configuration Editor Figure Editing the ConfigurationProgrammable Functions and Values 1Programmable Functions and Values Auxiliary Output Garretson Model KN Fuel Valve Considerations General Electrical ConnectionsEngine Controller Terminal Identification Garretson KN Fuel Valve ServiceEngine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Master Control Switch Controller Fuse Lamp Operator Panel ConfigurationAppendix a Series AE8 Circuit BreakerFigure A-2 Alternator Assembly Table A-1Generator Set Parts List Figure A-4 AE8 Customer Connection Diagram Figure A-5 AE8 Open Frame Wiring Diagram Figure A-6 AE8 Enclosed Wiring Diagram Figure B-1 AE10 Operator Panel Appendix B Series AE10Figure B-2 Alternator Assembly Table B-1Generator Set Parts List Figure B-4 AE10 Customer Connection Diagram Figure B-5 AE10 Open Frame Wiring Diagram Figure B-6 AE10 Enclosed Wiring Diagram Figure C-1 AE11 Operator Panel Appendix C Series AE11Figure C-2 Alternator Assembly Replacement PartsConversion from LPG to Natural Gas Optional Procedure Table C-1Generator Set Parts ListFigure C-5 Figure C-7 AE11 Customer Connection Diagram Figure C-8 AE11 Generator Connection Diagram Figure C-9 AE11 Engine Connection Diagram Figure C-10 AE11 Connection Diagram Figure C-11 AE11 Customer Wiring Interface Diagram Series AE11 MN2415 Figure D-1 AE25 Operator Panel Appendix D Series AE25Table D-1 Generator Set Parts List Figure D-2 Alternator AssemblyTable D-1Generator Set Parts List Figure D-4 AE25 Receptacle Connection Diagram Figure D-5 AE25 Engine Compartment Connection Diagram Figure D-6 AE25 Control Box Connection Diagram Baldor District Offices California Proposition 65 Warning

AE8, AE25, AE10, AE11 specifications

Baldor Electric Company has long been a trusted name in the manufacturing of electric motors and drives. Among their impressive lineup of products, the AE series, which includes the AE11, AE25, AE10, and AE8 models, stands out for their innovative features and robust performance, making them suitable for a variety of industrial applications.

The Baldor AE11 is designed with high efficiency in mind, ensuring that it consumes less energy while delivering optimal performance. This motor features a robust design that enhances durability and reliability, making it ideal for heavy-duty applications. The AE11 also incorporates advanced thermal management technology, ensuring that the motor remains cool even during prolonged use. Its compact size allows for easier integration in tight spaces, making it a versatile choice for many machinery types.

The AE25 model takes performance a step further with its enhanced power output and torque capabilities. This model is built for demanding environments and is engineered to reduce vibration and noise, providing a smoother operational experience. The AE25 also features built-in thermal protection, which automatically shuts down the motor in case of overheating, thereby safeguarding the equipment and reducing maintenance costs.

For those needing a more compact solution, the AE10 offers a balance of power and size. This electric motor is designed with a lightweight yet sturdy build, providing a perfect fit for smaller machines without sacrificing performance. The AE10 is equipped with high-energy efficiency ratings, contributing to lower operational costs and reduced environmental impact. Additionally, it supports various mounting options, enhancing its adaptability for different applications.

Lastly, the AE8 model is a true powerhouse for applications where space is at a premium. It features a minimalist design while still delivering reliable performance. The AE8 is optimized for energy efficiency, boasting a streamlined motor design that minimizes wasted energy. With its quiet operation and low maintenance requirements, this model is ideal for environments where noise reduction is essential.

In summary, the Baldor AE series—including the AE11, AE25, AE10, and AE8—shows a real commitment to efficiency, durability, and versatility. Each model is tailored to meet specific industry needs, whether for demanding heavy-duty applications or compact, energy-efficient setups. With their innovative technologies and engineering excellence, Baldor motors continue to set the standard in the electric motor industry.
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