Baldor AE8, AE11, AE10, AE25 manual Troubleshooting Guide Digital Controller Only

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Table 5-2 Troubleshooting Guide (Digital Controller Only)

Problem

Possible Cause

Remedy

 

 

 

Controller does not power up even with

Wiring Mistake

Check the battery and wiring to the unit. Check the DC supply.

correct DC power applied

Loss of DC Supply

Check the DC fuse.

 

 

Check DC supply voltage is not above 35 Volts or below 9 Volts.

 

 

Check the operating temperature is not above 70 °C.

 

 

 

Low Oil Pressure fault

Low Oil Pressure

Check engine oil pressure.

 

Defect in sender or wiring

Check oil pressure switch and wiring.

 

 

Check switch polarity (i.e. Normally Open or Normally Closed).

High Engine Temperature fault

Excessive Temperature

Check engine temperature.

 

Defect in sender or wiring

Check switch and wiring.

 

 

Check switch polarity (i.e. Normally Open or Normally Closed).

Shutdown fault

Fault Trip

Clear trip condition and reset controller.

 

Failed switch or wiring

Check switch and wiring of fault indicated by the LED.

 

 

Check configuration of input.

 

 

 

Fail to Start is activated after pre−set

No fuel

Check fuel solenoid is on and battery supply is present at solenoid.

number of attempts to start

No starting current to starter motor

Check fuel.

 

Check battery supply.

 

Engine fault

Refer to engine manual.

 

 

 

Continuous starting of generator in AUTO

Remote Start circuit fault

Check that there is no signal present on the

 

 

 

Generator fails to start at remote start

No Remote Start Signal

Check the

command

Wrong generator mode

Check that the

 

 

 

Pre−heat inoperative

 

Check wiring to engine heater plugs.

 

 

Check battery supply is present at the Pre−heat output of module.

 

 

Check pre−heat has been selected in your configuration.

 

 

NB all the outputs are negative switching.

 

 

 

Starter motor inoperative

 

Check wiring to starter solenoid.

 

 

Check battery supply.

 

 

Check battery supply is present on the Starter output of module.

 

 

NB all the outputs are negativeswitching.

 

 

 

Fuel solenoid inoperative

 

Check wiring to fuel solenoid.

 

 

Check battery supply.

 

 

Check battery supply is present on the fuel output of module.

 

 

NB all the outputs are negativeswitching.

Note: Table 5-2is provided as a guide check−list only. It is possible for the module to be configured to provide a wide range of different features always refer to the source of your module configuration if in doubt.

Note: All the outputs are solid state, rated at 1.2 Amps and switch to battery negative when active.

MN2415

Troubleshooting and Maintenance 5-3

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Contents Automatic Emergency Generator California Proposition 65 Warning Table of Contents Appendix D Appendix aAppendix B Appendix CRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2415 Labor Parts Limited WarrantyWarranty Period Generator Series Section General InformationGeneral Information MN2415 AE25 Section Receiving & InstallationAE8 & AE10 AE11Engine Cooling Guidelines for Exhaust System Indoor LocationVentilation Test Hot Exhaust GassesGenerator Height Width Length Weight Model Open Enclosed Physical DimensionsSecure the Generator Example Determining Pipe Size for Natural Gas Fuel ConnectionsFuel Consumption Natural and LPG General ConsiderationsPipe Iron Pipe Size Length Natural Gas ConnectionsLP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGBattery Charger Considerations Transfer Switch ConsiderationsPhase VAC Rating Amps AE8 with Enclosure or Open General Wiring ConsiderationsSingle Phase Power Connections Remote Start and Battery Charger ConnectionsAE10 With Enclosure AE10 with Enclosure AE10 OpenTBP AE11 with EnclosureAE25 with Enclosure Natural Gas or LPG 10 Remote Start & Battery ConnectionsCoolant Level Frame Ground ConnectionPage Recommended Engine Oil and Battery Type 12 Battery InstallationPost Installation Checks Post Installation Checks Receiving & Installation MN2415 Section Operation Meters Master Control SwitchNatural/LP Gas Selector Switch Display LampsManual Start/Stop All models Automatic Fault Shutdown AE11 and AE25Automatic Start/Stop All models Auto Start Operation AE11 Operating ProceduresShutdowns Access Configuration Editor Figure Editing the ConfigurationProgrammable Functions and Values 1Programmable Functions and Values Auxiliary Output Engine Controller Terminal Identification Electrical ConnectionsGarretson Model KN Fuel Valve Considerations General Garretson KN Fuel Valve ServiceEngine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Circuit Breaker Operator Panel ConfigurationMaster Control Switch Controller Fuse Lamp Appendix a Series AE8Figure A-2 Alternator Assembly Table A-1Generator Set Parts List Figure A-4 AE8 Customer Connection Diagram Figure A-5 AE8 Open Frame Wiring Diagram Figure A-6 AE8 Enclosed Wiring Diagram Figure B-1 AE10 Operator Panel Appendix B Series AE10Figure B-2 Alternator Assembly Table B-1Generator Set Parts List Figure B-4 AE10 Customer Connection Diagram Figure B-5 AE10 Open Frame Wiring Diagram Figure B-6 AE10 Enclosed Wiring Diagram Figure C-1 AE11 Operator Panel Appendix C Series AE11Figure C-2 Alternator Assembly Replacement PartsConversion from LPG to Natural Gas Optional Procedure Table C-1Generator Set Parts ListFigure C-5 Figure C-7 AE11 Customer Connection Diagram Figure C-8 AE11 Generator Connection Diagram Figure C-9 AE11 Engine Connection Diagram Figure C-10 AE11 Connection Diagram Figure C-11 AE11 Customer Wiring Interface Diagram Series AE11 MN2415 Figure D-1 AE25 Operator Panel Appendix D Series AE25Table D-1 Generator Set Parts List Figure D-2 Alternator AssemblyTable D-1Generator Set Parts List Figure D-4 AE25 Receptacle Connection Diagram Figure D-5 AE25 Engine Compartment Connection Diagram Figure D-6 AE25 Control Box Connection Diagram Baldor District Offices California Proposition 65 Warning

AE8, AE25, AE10, AE11 specifications

Baldor Electric Company has long been a trusted name in the manufacturing of electric motors and drives. Among their impressive lineup of products, the AE series, which includes the AE11, AE25, AE10, and AE8 models, stands out for their innovative features and robust performance, making them suitable for a variety of industrial applications.

The Baldor AE11 is designed with high efficiency in mind, ensuring that it consumes less energy while delivering optimal performance. This motor features a robust design that enhances durability and reliability, making it ideal for heavy-duty applications. The AE11 also incorporates advanced thermal management technology, ensuring that the motor remains cool even during prolonged use. Its compact size allows for easier integration in tight spaces, making it a versatile choice for many machinery types.

The AE25 model takes performance a step further with its enhanced power output and torque capabilities. This model is built for demanding environments and is engineered to reduce vibration and noise, providing a smoother operational experience. The AE25 also features built-in thermal protection, which automatically shuts down the motor in case of overheating, thereby safeguarding the equipment and reducing maintenance costs.

For those needing a more compact solution, the AE10 offers a balance of power and size. This electric motor is designed with a lightweight yet sturdy build, providing a perfect fit for smaller machines without sacrificing performance. The AE10 is equipped with high-energy efficiency ratings, contributing to lower operational costs and reduced environmental impact. Additionally, it supports various mounting options, enhancing its adaptability for different applications.

Lastly, the AE8 model is a true powerhouse for applications where space is at a premium. It features a minimalist design while still delivering reliable performance. The AE8 is optimized for energy efficiency, boasting a streamlined motor design that minimizes wasted energy. With its quiet operation and low maintenance requirements, this model is ideal for environments where noise reduction is essential.

In summary, the Baldor AE series—including the AE11, AE25, AE10, and AE8—shows a real commitment to efficiency, durability, and versatility. Each model is tailored to meet specific industry needs, whether for demanding heavy-duty applications or compact, energy-efficient setups. With their innovative technologies and engineering excellence, Baldor motors continue to set the standard in the electric motor industry.