Baldor AE10, AE11, AE25, AE8 manual Maintenance

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Warning Statements Continued

Maintenance

WARNING: Before servicing the generator set, be sure to disconnect the battery terminals to prevent accidental engine rotation or starting.

WARNING: Disconnect the battery’s ground terminal before working in the vicinity of the battery or battery wires. Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire. The risk of such shock is reduced when the ground lead is removed during installation and maintenance.

WARNING: Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

WARNING: A battery presents a risk of fire and explosion because they generate hydrogen gas. Hydrogen gas is extremely explosive. Never jump start a battery, smoke in the area around the battery or cause any spark to occur in the area around the battery.

WARNING: Do not mutilate the battery or dispose of a battery in a fire. The battery is capable of exploding. If the battery explodes, electrolyte solution will be released in all directions. Battery electrolyte solution is caustic and can cause severe burns and blindness. If electrolyte contacts skin or eyes, immediately flush the area with water and seek medical attention quickly.

WARNING: A battery presents a risk of electrical shock hazard and high short circuit current. Electrical shock can cause serious or fatal injury. Never wear jewelry, watch or any metal objects when in the area around the battery.

WARNING: The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. If electrolyte contacts the skin, flush the area immediately with water and wash it off using soap and water. If electrolyte contacts the eyes, immediately flush the eye thoroughly with water and seek medical attention quickly.

WARNING: Before cleaning, inspecting, repairing or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful not to get burned. Before servicing the generator set, be sure to disconnect the spark plug wires and the battery terminals to prevent accidental engine rotation or starting.

WARNING: Engine coolant is under pressure and is near the boiling point of water when engine is hot. Do not open the coolant system until the engine has completely cooled. Hot coolant can cause severe burns and other injuries. When engine is cool, coolant level can be checked.

WARNING: Before servicing the generator set, be sure to disconnect the spark plug wires and the battery terminals to prevent accidental engine rotation or starting.

WARNING: Inspect all wiring frequently and replace any damaged, broken or frayed wiring or wires with damaged insulation immediately. Electrical shock can cause serious or fatal injury.

WARNING: Disconnect all electrical wires and load devices from generator power outlets before servicing the generator. Electrical shock can cause serious or fatal injury. Always treat electrical circuits as if they are energized.

WARNING: Check all fuel supply piping, and their connections monthly for fuel leaks. LPG and natural gas fuels are flammable and can cause fire, explosions, injury or death. If a leak is found, replace only with approved pipe or components.

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MN2415

Product Safety Information 1-5

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Contents Automatic Emergency Generator California Proposition 65 Warning Table of Contents Appendix B Appendix aAppendix C Appendix DRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2415 Warranty Period Generator Series Limited WarrantySection General Information Labor PartsGeneral Information MN2415 AE8 & AE10 Section Receiving & InstallationAE11 AE25Engine Cooling Ventilation Test Indoor LocationHot Exhaust Gasses Guidelines for Exhaust SystemPhysical Dimensions Generator Height Width Length Weight Model Open EnclosedSecure the Generator Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Example Determining Pipe Size for Natural GasPipe Iron Pipe Size Length Natural Gas ConnectionsLP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGTransfer Switch Considerations Battery Charger ConsiderationsPhase VAC Rating Amps Single Phase Power Connections General Wiring ConsiderationsRemote Start and Battery Charger Connections AE8 with Enclosure or OpenAE10 With Enclosure AE10 with Enclosure AE10 OpenTBP AE11 with EnclosureAE25 with Enclosure Natural Gas or LPG 10 Remote Start & Battery ConnectionsCoolant Level Frame Ground ConnectionPage Recommended Engine Oil and Battery Type 12 Battery InstallationPost Installation Checks Post Installation Checks Receiving & Installation MN2415 Section Operation Natural/LP Gas Selector Switch Master Control SwitchDisplay Lamps MetersAutomatic Fault Shutdown AE11 and AE25 Manual Start/Stop All modelsAutomatic Start/Stop All models AE11 Operating Procedures Auto Start OperationShutdowns Access Configuration Editor Figure Editing the ConfigurationProgrammable Functions and Values 1Programmable Functions and Values Auxiliary Output Electrical Connections Engine Controller Terminal IdentificationGarretson Model KN Fuel Valve Considerations General Garretson KN Fuel Valve ServiceEngine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Master Control Switch Controller Fuse Lamp Operator Panel ConfigurationAppendix a Series AE8 Circuit BreakerFigure A-2 Alternator Assembly Table A-1Generator Set Parts List Figure A-4 AE8 Customer Connection Diagram Figure A-5 AE8 Open Frame Wiring Diagram Figure A-6 AE8 Enclosed Wiring Diagram Figure B-1 AE10 Operator Panel Appendix B Series AE10Figure B-2 Alternator Assembly Table B-1Generator Set Parts List Figure B-4 AE10 Customer Connection Diagram Figure B-5 AE10 Open Frame Wiring Diagram Figure B-6 AE10 Enclosed Wiring Diagram Figure C-1 AE11 Operator Panel Appendix C Series AE11Figure C-2 Alternator Assembly Replacement PartsConversion from LPG to Natural Gas Optional Procedure Table C-1Generator Set Parts ListFigure C-5 Figure C-7 AE11 Customer Connection Diagram Figure C-8 AE11 Generator Connection Diagram Figure C-9 AE11 Engine Connection Diagram Figure C-10 AE11 Connection Diagram Figure C-11 AE11 Customer Wiring Interface Diagram Series AE11 MN2415 Figure D-1 AE25 Operator Panel Appendix D Series AE25Table D-1 Generator Set Parts List Figure D-2 Alternator AssemblyTable D-1Generator Set Parts List Figure D-4 AE25 Receptacle Connection Diagram Figure D-5 AE25 Engine Compartment Connection Diagram Figure D-6 AE25 Control Box Connection Diagram Baldor District Offices California Proposition 65 Warning

AE8, AE25, AE10, AE11 specifications

Baldor Electric Company has long been a trusted name in the manufacturing of electric motors and drives. Among their impressive lineup of products, the AE series, which includes the AE11, AE25, AE10, and AE8 models, stands out for their innovative features and robust performance, making them suitable for a variety of industrial applications.

The Baldor AE11 is designed with high efficiency in mind, ensuring that it consumes less energy while delivering optimal performance. This motor features a robust design that enhances durability and reliability, making it ideal for heavy-duty applications. The AE11 also incorporates advanced thermal management technology, ensuring that the motor remains cool even during prolonged use. Its compact size allows for easier integration in tight spaces, making it a versatile choice for many machinery types.

The AE25 model takes performance a step further with its enhanced power output and torque capabilities. This model is built for demanding environments and is engineered to reduce vibration and noise, providing a smoother operational experience. The AE25 also features built-in thermal protection, which automatically shuts down the motor in case of overheating, thereby safeguarding the equipment and reducing maintenance costs.

For those needing a more compact solution, the AE10 offers a balance of power and size. This electric motor is designed with a lightweight yet sturdy build, providing a perfect fit for smaller machines without sacrificing performance. The AE10 is equipped with high-energy efficiency ratings, contributing to lower operational costs and reduced environmental impact. Additionally, it supports various mounting options, enhancing its adaptability for different applications.

Lastly, the AE8 model is a true powerhouse for applications where space is at a premium. It features a minimalist design while still delivering reliable performance. The AE8 is optimized for energy efficiency, boasting a streamlined motor design that minimizes wasted energy. With its quiet operation and low maintenance requirements, this model is ideal for environments where noise reduction is essential.

In summary, the Baldor AE series—including the AE11, AE25, AE10, and AE8—shows a real commitment to efficiency, durability, and versatility. Each model is tailored to meet specific industry needs, whether for demanding heavy-duty applications or compact, energy-efficient setups. With their innovative technologies and engineering excellence, Baldor motors continue to set the standard in the electric motor industry.
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