Bryant ASPAS1BBL015 Manual Transfer START-UP Automatic Operation, Weekly Exercise Cycle

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Section 3 - Operation

Bryant Liquid-cooled 15 kW Generators

‹3.1.2 FAULT INDICATOR LAMP

The lamp goes ON when one or more of the following engine faults occurs and when engine shuts down.

Low oil pressure

Overcrank

High coolant temperature

Overspeed

Low coolant level

‹3.1.3 15 AMP FUSE

The fuse protects the control console’s DC control circuit against electrical overload. If the fuse has melted open because of an overload, engine cranking and startup cannot occur. If replacement of the fuse is necessary, use only an identical 15-amp fuse. (Type AGC, part number 022676).

‹3.1.4 7.5 AMP INLINE FUSE

This inline fuse is connected in the 15A line that runs between the AUTO/OFF/MANUAL switch and position 10 of the 76009A PCB. This fuse protects the start, fuel, field boost, and transfer outputs from the PCB and will open if there is excessive current draw on any one of these outputs.

NOTE:

This fuse will not remove the positive (+) battery input power from the PCB when it opens. This means the exercise timer will not be reset. If this fuse does open, carefully check the wiring to the start, fuel, field boost and transfer outputs before replacing the fuse.

‹3.1.5 SET EXERCISE TIME SWITCH

This switch allows for programming the generator to start and exercise automatically. See “Weekly Exercise Cycle” (Section 3.5).

3.2MANUAL TRANSFER AND

START-UP

To transfer electrical loads to the STANDBY (GEN- ERATOR) power source side and start the engine manually, refer to the Owner’s Manual of the particu- lar transfer switch.

3.3AUTOMATIC OPERATION

To set the system for fully automatic operation, pro- ceed as follows:

Check that load circuits are connected to the utility power supply.

Set the AUTO/OFF/MANUAL switch to its AUTO position.

Set the generator main circuit breaker to its ON or CLOSED position.

3.4WEEKLY EXERCISE CYCLE

The generator will start and exercise once every seven days. During this weekly exercise, the unit runs for about 20 minutes and shuts down. Transfer of loads to generator output does not occur during the exer- cise.

To select day and time for exercising, proceed as follows:

Set the AUTO/OFF/MANUAL switch to OFF.

Set generator main circuit breaker to OFF or OPEN.

Locate the rocker switch on the control panel iden- tified with the words “Set Exercise Time” (Figure 3.2).

Push “Set Exercise Time” switch to ON position for 20 to 30 seconds and then release. Switch will spring back into its original position when released.

Wait 30 seconds before setting the AUTO/OFF/ MANUAL switch to AUTO position.

If the AUTO/OFF/MANUAL switch is switched

!too soon, the engine may start. If engine does start, it will shut down automatically in about two (2) minutes.

Set the generator main circuit breaker to its ON or CLOSED position.

Generator is now programmed to start and exer- cise every seven days thereafter, on day and time of day the switch was actuated.

Place a sign on the generator control panel and the transfer switch, indicating the day and time the generator will be exercising.

NOTE:

If battery terminals are disconnected, the exercise timer needs to be reset for correct automatic exer- cise operation.

Figure 3.2 - “Set Exercise” Switch

 

FUSE

FAULT

ETER

15-A

INDICATOR

 

AGC

 

O

 

SET

OFF

EXERCISE

TIME

 

 

ON

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Contents Liquid-cooled, Prepackaged Standby Generators Your Bryant Dealer is ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchSpecifications UnpackingLifting the Generator Fuel Consumption Reconfiguring the Fuel SystemTorque Specifications ‹ 1.10.2 Engine Specifications‹ 2.1.1 Nfpa Standards Before InstallationEngine OIL Recommendations Coolant Recommendations‹ 2.1.2 Other Published Standards Generator Mounting SupportBasic Standby Electric System Generator LocationGenerator AC Neutral Connections Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation Method‹ 2.11.1 Prior to Initial START-UP Battery InstallationPreparation Before START-UP ‹ 2.10.1 Vented BatteriesControl Console Components Weekly Exercise Cycle ‹ 3.1.2 Fault Indicator Lamp‹ 3.1.5 SET Exercise Time Switch Manual Transfer START-UP Automatic OperationOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.1 Check Engine OIL Level ‹ 4.4.2 Battery Fluid ‹ 4.5.7 Inspect Exhaust System‹ 4.5.2 Check Battery ‹ 4.4.3 Engine Coolant‹ 4.5.12 Spark Plugs Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 15 kW Generators Installation Diagram Electrical Data Customer Connection DC-VR To Control Panel Terminal Strip ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc Base Mounting 1.5L Stnrd & AcstcWasher Shakeproof EXT 5/16 STL Dampener VibrationPanel for Access Roof ACSTC&STND Cmprtmnt 1.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessATO Screw Hhtt M5-0.8 X 12 BP Switch ROC Dpdt ON-OFF-ONWire Assembly Panel Back & BottomWaterpump Hardware ENGINE-1.5L Switch OIL PressureARM Adjust Alternator Ground Wire Starter14 21 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGasket AIR Cleaner Adapter Weldment Mounting BaseOTH Blowgousin re Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule

ASPAS1BBL015 specifications

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