Poulan 96194000503 owner manual Engine, Cleaning

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MAINTENANCE

AUGER GEAR CASE

The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above compo- nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Changetheoilafterevery25hoursofoperationoratleastonce a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil change. All oil must meet API service classification SG–SL.

Be sure snow thrower is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place- ment of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

1.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

2.Clean area around drain plug.

3.Remove drain plug and drain oil in a suitable container.

4.Install drain plug and tighten securely.

5.Wipe off any spilled oil from snow thrower and engine.

6.Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

7.Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine.

8.Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

9.Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

10.Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

Keep finished surfaces/wheels free of gasoline, oil, etc.

We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

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Contents Model Number Snow ThrowerSafe Operation Practices for Walk-Behind Snow Throwers Table of Contents Remove Snow Thrower from Carton Assembly / PRE-OPERATIONParts Packed Separately in Carton Install Traction Drive Control ROD See Figs HOW to SET UP Your Snow ThrowerInstall Speed Control ROD See Figs Tool BOX See FigCheck Tire Pressure Install Auger Control ROD See FigsInstall Discharge Chute / Chute Rotator Head See Fig Primer OperationKnow Your Snow Thrower Ignition KEYMeets A.N.S.I. Safety Requirements To USE Choke Control See Fig HOW to USE Your Snow ThrowerStopping To Control Snow Discharge See FigsTo Move Forward and Backward See Fig Using the CLEAN-OUT Tool See FigTo Throw Snow See Fig Scraper BAR See Fig To Adjust Skid Plates See FigBefore Starting the Engine Check Engine OIL Level See FigBefore Stopping Snow Throwing TipsTo Start Engine If Recoil Starter has FrozenMaintenance Cleaning EngineChute Deflector Service and AdjustmentsTo Adjust Snow Thrower Height Shear Bolts See FigTo Replace Belts See Fig Storage Troubleshooting OtherFuncionamiento ¡ATENCIÓN! ¡ESTE ALERTO! SU Seguridad Esta ComprometidaPreparación Tabla DE Materias Montaje / PRE-OPERACIÓNMontaje / PRE-OPERACIÓN Sacar LA Máquina Quitanieves DEL CartónMontar LA Biela Como Preparar SU Máquina QuitanievesDesplegar LA Empuñadura Superior Montaje DE LA BielaDE Mando DE LA Barrena Ver Figs y Controlar LA Presión DE LOS NeumáticosOperación Familiarícese CON SU Máquina QuitanievesCumple CON LOS Requisitos DE Seguridad DE LA A.N.S.I Pararse Controlar LA Eyección DE LA NieveComo Utilizar SU Máquina Quitanieves Usar EL Control DE LA Estrangulación Ver FigMoverse Adelante Y Atrás Ver Fig Lanzar LA Nieve Ver FigUsar LA Herramienta Para Limpiar Ver Fig Antes DE Poner EN Marcha EL Motor Puesta EN Marcha DEL MotorPuesta EN Marcha CON EL Motor Frío Arrancador Eléctrico Consejos Para Lanzar LA NieveAntes DE Parar Lubricación MantenamientoRecomendaciones Generales Maquina QuitanievesMotor LimpiezaConducto Deflector Servicio Y AdjustesPara Ajustar LA Altura DE Máquina Quitanieves Pernos DE Seguridad Ver FigSustituir LAS Correas Vea Fig Vaciar LA Gasolina DEL Depósito DE CarburanteAlmacenimiento OtrosIdentificacion DE Problemas Exploded KEY Part Description Auger 24 LH Auger HousingScrapper BAR Auger 24 RHAuger Bearing Bearing PlugWasher Knob BlackPOP Rivet Plastic WasherRotator Pivot Bracket LEVER/CABLE Rotator AssemblyRotator Head Pulley PivotKnob RED SpacerRetainer Handle KnobLower Handle Panel Bracket LH Panel Bracket RHHandle Grip Pivot Support WeldmentCarriage Bolt 5/16−18 X 155377 NUT 5/16−18 169675 Part KEY Description Repair Parts Snow Thrower Model Number 96194000503 Drive Control ARM 43 402689 Drive Plate AssemblyEND Plate Clevis PINSprocket Axle ShaftRoll PIN 3/16 Clik PINEngine Mount Plate Engine ModelFrame Belt Cover187866X417 Wheel Assembly LH187831X417 Retainer PIN Power CordSafety Ignition KEY WrenchDECAL, DANGER, Deflector 181038DECAL, Danger Service Notes Service Notes Service Notes Limited Warranty