Troy-Bilt 42031, 42012, 42010, 42030 Install Gear Shift Control Rod, Attach Wheel Drive Control Rod

Page 12

Section 2: Assembly

I. Attach Wheel Drive Control Rod

1.Remove the plastic cable tie that secures the wheel drive control rod (AE, Fig. 2-8) and the gear shift control rod (AF) to the left handlebar.

2.Hook the spring (AG, Fig. 2-8) at the lower end of the wheel drive control rod (AE) into the hole in the wheel drive control arm (AH). If necessary, raise the wheel drive control arm (AH) while attaching the spring.

3.The wheel drive control rod has been pre-adjusted at the factory. When the engine is started, as described in the “Operation” section, you will be given a functional check to make sure the wheel drive control rod is properly adjusted.

J. Install Gear Shift Control Rod

1.Place the gear shift select lever (T, Fig. 2-6) in the No. 5 position.

2.Gently push the transmission shift arm (AB, Fig. 2-9) fully downward.

3.Align the holes in the transmission shift arm (AB) and the lower end of the gear shift control rod (AF). If the holes do not align, follow the “Gear Shift Rod Adjustment” procedure in the “Maintenance” section of this manual.

4.Attach the gear shift control rod (AF) to the transmission shift arm (AB) with the two 1/4-20 x 3/4 hex head screws and 1/4-20 locknuts supplied (see Fig. 2-9).

 

AF

AB

 

Fig. 2-9

 

Yellow

AO

 

AM

AL

 

AN

Yellow &

 

Red Wires

 

Black

 

AK

 

Black

 

 

Red

 

Blue

Fig. 2-10

 

12

Image 12
Contents Snowthrower Safety Alert Symbol Warranty ServiceOwner Registration Card Model/Serial NumbersTable of Contents Safety TrainingPreparation Safety OperationMaintenance and Storage Safety Decals Allow the engine to cool before storing in any enclosureAssembly Tools/Materials Required for AssemblyHardware Bag Contents Inspect UnitAssembly Install HandlebarsInstall Discharge Chute Attach Chute Control RodAttach Auger Drive Control Rod Install Gear Shift Control Rod Attach Wheel Drive Control RodWiring Harness Installation Install Drift Slicers optional attachmentAdd Engine Oil to Crankcase Check Auger Gear Case Oil LevelControls Wheel drive control leverHandlebar Warmer Feature ControlsPre-operation checklist OperationOperation Starting the engine StoppingAuger drive engagement Wheel drive engagementShifting gears ReverseTransporting the unit Snowthrowing tipsSnowthrowing Patterns Maintenance Engine oilIgnition system Spark PlugMaintenance Wheel Drive Disc AdjustmentLubrication Wheel Drive Belt Replacement Shear BoltsAuger Drive Belt Adjustment Auger Drive Belt ReplacementSlip Differential Adjustment Gear Shift Rod AdjustmentDrive Disc Clearance Adjustment Brake Arm Adjustment Reinstall the bolts and belt coverClean dirt, grime and grease from the unit and engine Skid shoes/Scraper bladeTroubleshooting Above surface being cleared Maintenance Chart ServiceKit Description Model/Part NumberSpecifications SpecificationsSnowthrower Models 42010, 42012, 42030 Wiring Diagram Garden WAY Incorporated