Troy-Bilt 42030, 42031, 42012, 42010 manual Wheel Drive Belt Replacement, Shear Bolts

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Section 5: Maintenance

length of spring (W, Fig. 5-6) again. The spring length should now measure 5/8" – 3/4" (15–19mm) longer than the measurement taken in step 2. If it does not, loosen jam nut (Y, Fig. 5-6) and turn adjuster (Z, Fig. 5-6) to increase or decrease the spring length. (1-1/4 turns of the adjuster equals 1/16" [1.5mm] of spring extension.) Hold the adjuster and tighten the jam nut (Y) when the correct spring length is obtained. Re-check measurements and adjust if needed.

If after completing this adjustment the wheels do not drive adequately, refer to “Drive Disc Clearance Adjustment” on page 25. Then repeat this adjustment.

Wheel Drive Belt Replacement

To remove the wheel drive belt:

1.Remove the bolts (AB, Fig. 5-3) and the belt cover from the unit.

2.Remove the two bolts securing belt guide (AC, Fig. 5-8) to the engine. Remove the belt guide.

3.Loosen jam nut (BA) and remove bolt (BB).

4.Release tension on the idler (AF). Remove the auger drive belt (AD, Fig. 5-8) from the auger drive pulley (AE).

5.Remove wheel drive belt (AG) from lower drive pulley (AH). Squeeze the wheel drive control lever against the handlebar (X, Fig. 5-3) to increase the gap between lower pulleys as needed.

6.Remove the belt from unit.

To install the wheel drive belt:

1. Position the belt into lower drive pulley

closest to the engine.

G

 

 

 

Y

 

 

 

Z

 

 

V

 

 

 

 

W

Fig. 5-6

 

 

Q

 

O

 

AC

 

 

 

BA

 

 

 

BB

 

 

 

AE

 

 

 

AH

Fig. 5-7

 

P

AG

C

 

5. Perform the wheel drive disc

AF

AD

adjustment (above).

 

Fig. 5-8

6. Reinstall the belt cover and bolts.

 

2.

Place the belt into the groove closest

 

to the engine. Reinstall the auger drive

 

belt in its pulley.

3.

Position the belt guide (AC) back on

 

the engine and secure with bolts

 

removed earlier.

4.

Reinstall bolt (BB), leaving 1/16"

 

(1.5mm) clearance between underside

 

of bolt head and front edge of pulley

 

(AE). Tighten jam nut (BA) against

 

engine crankcase.

Shear Bolts

Special shear bolts (C, Fig. 5-7) secure the augers to auger shaft and are designed to break (shear) if the auger jams. This prevents damage to other, more vital parts. Inspect the shear bolts before each use and replace them if they are worn or broken.

Torque shear bolts to 11 ft-lbs (15 Nm).

CAUTION

USING ANYTHING BUT ORIGINAL EQUIPMENT SHEAR BOLTS COULD RESULT IN DAMAGE TO THE UNIT. USE AUGER SHAFT SHEAR BOLTS PART NUMBER 1735625, WHEN REPLACING SHEAR BOLTS.

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Contents Snowthrower Model/Serial Numbers Safety Alert SymbolWarranty Service Owner Registration CardTable of Contents Preparation SafetyTraining Operation SafetyMaintenance and Storage Allow the engine to cool before storing in any enclosure Safety DecalsInspect Unit AssemblyTools/Materials Required for Assembly Hardware Bag ContentsInstall Handlebars AssemblyAttach Chute Control Rod Install Discharge ChuteAttach Auger Drive Control Rod Attach Wheel Drive Control Rod Install Gear Shift Control RodCheck Auger Gear Case Oil Level Wiring Harness InstallationInstall Drift Slicers optional attachment Add Engine Oil to CrankcaseWheel drive control lever ControlsControls Handlebar Warmer FeatureOperation Pre-operation checklistOperation Stopping Starting the engineReverse Auger drive engagementWheel drive engagement Shifting gearsSnowthrowing Patterns Transporting the unitSnowthrowing tips Spark Plug MaintenanceEngine oil Ignition systemLubrication MaintenanceWheel Drive Disc Adjustment Shear Bolts Wheel Drive Belt ReplacementAuger Drive Belt Replacement Auger Drive Belt AdjustmentDrive Disc Clearance Adjustment Slip Differential AdjustmentGear Shift Rod Adjustment Skid shoes/Scraper blade Brake Arm AdjustmentReinstall the bolts and belt cover Clean dirt, grime and grease from the unit and engineTroubleshooting Above surface being cleared Model/Part Number Maintenance ChartService Kit DescriptionSnowthrower Models 42010, 42012, 42030 SpecificationsSpecifications Wiring Diagram Garden WAY Incorporated