Troy-Bilt 42012, 42031, 42010, 42030 manual Assembly, Install Handlebars

Page 9

Section 2: Assembly

IMPORTANT: Left and right sides of the unit are determined from the operator position, facing the direction of forward travel.

E. Install Handlebars

1.Cut the plastic cable ties securing the handlebar ends to the chassis and remove the handlebars. Remove the protective wrapping on the handlebars.

2.Attach the handlebars to the sides of the chassis as follows (use the four 3/8-16 x 3/4" hex flange screws supplied in hardware bag):

a.Install two screws in the upper mounting holes (C, Fig. 2-3) on each side. Leave screws loose enough to allow handlebar to pivot.

b.Install two screws (D) in the lower mounting holes.

c.Using light pressure, press down on the left side handlebar and tighten the two screws. Repeat on the right side handlebar.

3.There are four pre-installed screws (E, Fig. 2-3) on the inside of the handlebars that secure the control panel to the handlebars. Check each screw and tighten securely.

A

 

J

 

 

 

 

H

 

Hardware shown full size.

B

 

 

C

E

G

 

F

 

D

 

I

 

 

Fig. 2-2

 

 

 

E

 

 

 

E

 

 

C

 

 

D

Fig. 2-3

 

 

9

Image 9
Contents Snowthrower Warranty Service Safety Alert SymbolOwner Registration Card Model/Serial NumbersTable of Contents Safety TrainingPreparation Operation SafetyMaintenance and Storage Allow the engine to cool before storing in any enclosure Safety DecalsTools/Materials Required for Assembly AssemblyHardware Bag Contents Inspect UnitInstall Handlebars AssemblyAttach Chute Control Rod Install Discharge ChuteAttach Auger Drive Control Rod Attach Wheel Drive Control Rod Install Gear Shift Control RodInstall Drift Slicers optional attachment Wiring Harness InstallationAdd Engine Oil to Crankcase Check Auger Gear Case Oil LevelWheel drive control lever ControlsControls Handlebar Warmer FeatureOperation Pre-operation checklistOperation Stopping Starting the engineWheel drive engagement Auger drive engagementShifting gears ReverseTransporting the unit Snowthrowing tipsSnowthrowing Patterns Engine oil MaintenanceIgnition system Spark PlugMaintenance Wheel Drive Disc AdjustmentLubrication Shear Bolts Wheel Drive Belt ReplacementAuger Drive Belt Replacement Auger Drive Belt AdjustmentSlip Differential Adjustment Gear Shift Rod AdjustmentDrive Disc Clearance Adjustment Reinstall the bolts and belt cover Brake Arm AdjustmentClean dirt, grime and grease from the unit and engine Skid shoes/Scraper bladeTroubleshooting Above surface being cleared Service Maintenance ChartKit Description Model/Part NumberSpecifications SpecificationsSnowthrower Models 42010, 42012, 42030 Wiring Diagram Garden WAY Incorporated