Troy-Bilt 42031 Inspect Unit, Tools/Materials Required for Assembly, Unpacking Instructions

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Section

2Assembly

IMPORTANT: Follow the assembly steps carefully. Contact the factory or your local authorized dealer if you have any questions or problems.

A. Inspect Unit

Inspect the unit and shipping crate for damage immediately after delivery. Contact the carrier (trucking company) if you find or suspect damage. Inform them of the damage and request instructions for filing a claim. To protect your rights, put your claim in writing and mail a copy to the carrier within 15 days after the unit has been delivered. Contact the factory as indicated on page 3 of this manual if you need assistance.

B. Tools/Materials Required for Assembly

(1)Crowbar or large screwdriver (to disassemble wood crate)

(1)Scissors or knife (to cut plastic ties)

(1)*5/16" wrench

(1)*3/8" wrench

C. Unpacking Instructions

The shipping crate should contain:

Snowthrower/engine/auger assembly

Handlebar assembly

Discharge chute assembly

1.Remove top and sides of wood crate.

2.Remove discharge chute assembly (with attached hardware bag) from inside cardboard sleeve. Remove cardboard sleeve.

3.Remove the hex nut (A, Fig. 2-1) and the shipping strap from the left side skid shoe. Reinstall the hex nut, tightening it securely.

4.Remove the screw (B, Fig. 2-1) and the shipping strap from the rear cover on the right side of the unit. Reinstall the screw, tightening it securely.

5.The unit is heavy. Use caution and obtain the help of at least one assistant. Carefully remove the unit from the crate by rolling the unit off the platform. Park the unit on a clean, level surface.

D. Hardware Bag Contents

The hardware bag should contain the items listed below and shown in Fig. 2-2:

Ref.

Description

Qty.

A

Cable tie

3

B

Hex hd. flange screw, 3/8-16 x 3/4 4

C

Hex hd. screw, 1/4-20 x 3/4

2

D

Locknut, 1/4-20

2

E

Phillips hd. screw, #10-24 x 3/8 ...

2

F

Locknut, #10-24

2

G

Cotter pin

1

H

*Shear bolt, 5/16-18 x 1-3/4

2

I

*Locknut, 5/16-18

2

J

Ignition key

2

--Grease Tube (not illustrated). For

maintenance use if required

1

*These items are extra auger shear bolts and locknuts (if the auger catches a hard obstruction, the shear bolts are designed to break to prevent damage to the auger and other parts). See the “Maintenance” section for replacement steps.

(2)*7/16" wrenches

(2)*1/2" wrenches

(1)*9/16" wrench

(1)Phillips head screwdriver (medium)

(1)Needle-nosed pliers (medium)

(1)Automotive-type tire pressure gauge

(1)Funnel

(1)Clean, high-quality motor oil. Refer to the separate engine owner’s manual for the exact oil specifications and amount needed for your engine.

* Adjustable wrenches may be used.

IMPORTANT: Motor oil must be added to the engine crankcase before the engine is started. Follow the instructions in this “Assembly” section.

 

B

A

Remove Rear Shipping Strap.

Fig. 2-1

 

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Contents Snowthrower Safety Alert Symbol Warranty ServiceOwner Registration Card Model/Serial NumbersTable of Contents Preparation SafetyTraining Safety OperationMaintenance and Storage Safety Decals Allow the engine to cool before storing in any enclosureAssembly Tools/Materials Required for AssemblyHardware Bag Contents Inspect UnitAssembly Install HandlebarsInstall Discharge Chute Attach Chute Control RodAttach Auger Drive Control Rod Install Gear Shift Control Rod Attach Wheel Drive Control RodWiring Harness Installation Install Drift Slicers optional attachmentAdd Engine Oil to Crankcase Check Auger Gear Case Oil LevelControls Wheel drive control leverHandlebar Warmer Feature ControlsPre-operation checklist OperationOperation Starting the engine StoppingAuger drive engagement Wheel drive engagementShifting gears ReverseSnowthrowing Patterns Transporting the unitSnowthrowing tips Maintenance Engine oilIgnition system Spark PlugLubrication MaintenanceWheel Drive Disc Adjustment Wheel Drive Belt Replacement Shear BoltsAuger Drive Belt Adjustment Auger Drive Belt ReplacementDrive Disc Clearance Adjustment Slip Differential AdjustmentGear Shift Rod Adjustment Brake Arm Adjustment Reinstall the bolts and belt coverClean dirt, grime and grease from the unit and engine Skid shoes/Scraper bladeTroubleshooting Above surface being cleared Maintenance Chart ServiceKit Description Model/Part NumberSnowthrower Models 42010, 42012, 42030 SpecificationsSpecifications Wiring Diagram Garden WAY Incorporated