Lexmark 4402-001 manual Repair Information, Handling ESD-Sensitive Parts

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4402-001

4. Repair Information

This chapter explains how to make adjustments to the printer and how to remove defective parts.

Note: Read the following before handling electronic parts.

Handling ESD-Sensitive Parts

Many electronic products use parts that are known to be sensitive to electrostatic discharge (ESD). To prevent damage to ESD-sensitive parts, follow the instructions below in addition to all the usual precautions, such as turning off power before removing system board:

Keep the ESD-sensitive part in its original shipping container (a special “ESD bag”) until you are ready to install the part into the machine.

Make the least-possible movements with your body to prevent an increase of static electricity from clothing fibers, carpets, and furniture.

Put the ESD wrist strap on your wrist. Connect the wrist band to the system ground point. This discharges any static electricity in your body to the machine.

Hold the ESD-sensitive part by its edge connector shroud (cover); do not touch its pins. If you are removing a pluggable module, use the correct tool.

Do not place the ESD-sensitive part on the machine cover or on a metal table; if you need to put down the ESD-sensitive part for any reason, first put it into its special bag.

Machine covers and metal tables are electrical grounds. They increase the risk of damage because they make a discharge path from your body through the ESD-sensitive part. (Large metal objects can be discharge paths without being grounded.)

Prevent ESD-sensitive parts from being accidentally touched by other personnel. Install machine covers when you are not working on the machine, and do not put unprotected ESD-sensitive parts on a table.

If possible, keep all ESD-sensitive parts in a grounded metal cabinet (case).

Be extra careful in working with ESD-sensitive parts when cold weather heating is used because low humidity increases static electricity.

Repair Information 4-1

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Contents 4402-001 4402-001 Table of Contents Assembly 3 Electronics Index Consignes de Sécurité Safety InformationSicherheitshinweise Norme di sicurezzaInformaçõ es de Seguranç a Pautas de SeguridadInformació de Seguretat 4402-001 Preface General Information Power ConsumptionScanner Specifications Operator Panel Press this When you want to ButtonAbbreviations Maintenance ApproachStart Diagnostic InformationPower-On Self Test Post Sequence Post Symptom Table Symptom Tables Go to the Scan/Copy Quality Go to the CCD Module AssemblyGo to the Gear Train Assembly System Board Removal onGo to the Print Quality Service Go to the Paper Feed ServiceGo to the Paper Path Service Go to the Power Service CheckEngine. Go to the Print Engine Removal on Service ChecksCarrier Transport Service Check Cover Sensor Removal on page 4-6. If Assembly Print Engine Removal onTo the Maintenance Station Removal on Removal onRemoval on page 4-12 for more CCD Module Assembly Service CheckGear Train Assembly Service Print Engine Removal on Gear Train Assembly Service CheckAssembly Removal on Belt/Idler Pulley AssemblyStation Removal on Maintenance Station Service CheckRun the Power-On Self Test Post Sequence Paper Feed Service CheckEngine Removal on page 4-11 and replace Paper Path Service Check Power Service Check Go to the System Board Removal on Print Quality Service CheckMaintenance Station Removal on Carrier transport area. Check the following Scan/Copy Quality Service Check 4402-001 Test Diagnostic Aids4402-001 Handling ESD-Sensitive Parts Repair InformationReleasing Plastic Latches AdjustmentsRemoval Procedures Rear Cover Removal Scanner Lid Assembly RemovalPaper Support Removal Top Housing Assembly RemovalOperator Panel Removal CCD Module Assembly Removal Access Cover Sensor Removal Gear Train Assembly RemovalRight Cover Removal Access Cover RemovalLeft Cover Removal Middle Frame Removal 4402-001 Print Engine Removal System Board Removal ASF Module RemovalEncoder Strip Removal Carrier RemovalBelt/Idler Pulley Assembly Print Engine Removal Maintenance Station RemovalUnits Description Connector Locations4402-001 Lubrication Specifications Preventive Maintenance4402-001 Parts Catalog How to Use This Parts CatalogAssembly 1 Covers Asm Part Units Description Index Number Assembly 1 CoversAssembly 1 cont. Covers Assembly 1 cont. Covers Assembly 2 Paper Feed, Frame and Carrier Transport Assembly 2 Paper Feed, Frame and Carrier Transport Assembly 3 Electronics Assembly 3 Electronics 4402-001 Index Part Numbers