Powerware ST-2400S user manual

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the torque arm of the dynamometer to insure that there is no force being applied to the load cell (which would result in an inaccurate zero calibration). Remove the calibration access cover panel and set the calibration mode switch to the ZERO position. Also, be sure that the shunt resistor switch is set to the OFF position. At this time note that the RPM display of the unit should indicate “1111” and the POWER display should indicate “0000”. The TORQUE display indicates the TORQUE and should read near zero. If the torque indication is excessive (plus or minus), the POWER display will read “EEEE” – which indicates that the zero offset of the load cell is excessive and that the ZERO calibration cannot proceed (see calibration notes below). Otherwise, press and release the ENTER push-button switch to perform the zero calibration. At this point, the TORQUE display should indicate zero and the zero calibration procedure has been completed.

2.) Set the TORQUE SPAN calibration: Apply the CALIBRATION TORQUE (see calibration torque notes below) to the unit and set the calibration mode switch to the SPAN position. At this point the RPM display should indicate “2222”, the POWER display should indicate “0000”, and the TORQUE display should indicate a value approximately equal to the CALIBRATION TORQUE. If the deviation between the torque reading and the calibration torque is excessive, the POWER display will read “EEEE” – indicating that the TORQUE SPAN calibration cannot proceed (see calibration notes below). Otherwise, press and release the ENTER push-button switch to perform the TORQUE SPAN calibration. Now the TORQUE display should indicate the value of the CALIBRATION TORQUE and the torque span calibration has been completed.

3.) Resume normal operation: Set the calibration mode switch back to the OFF (center) position. This turns off calibration mode and restores the unit to normal operation. Be sure to return the shunt resistor switch to the OFF position (if you used it during the torque span calibration). Replace the calibration access cover panel. The unit has now been accurately calibrated.

Calibration Procedure Notes:

1.ZERO CALIBRATION cannot proceed. This problem occurs when the ZERO OFFSET is excessive – too large for the zero offset correction facility of the 2400S to correct. Check the following:

1.1Make sure that the load cell is properly connected to the 2400S horsepower computer. Inspect the cable for damage, especially at the load cell end and the connector end. Make sure the connector is securely fastened to the 2400S torque sensor connector.

1.2Make sure that the load has been completely removed from the load cell. “Rock” the drive shaft of the dynamometer CW and CCW slightly (applying a small

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Contents Model ST-2400S Horsepower Computer System User Manual In the USA eMail admin@rieslabs.comStar Test Dynamometer, Inc 712 Thistlewood Court Normal, IL Phone 309 Manufacturered by Ries Labs, Inc 2275 Raven Road Farina, IL Phone 618Table of Contents Installation DescriptionOperation Load Cell Rating Ft.-Lbs CHECK readings using Ft.-Lbs. & Horsepower 10,0003750 2856System Power LED Printer / Computer Interface Software for the 2400S horsepower computer Calibration Setup Software for the 2400SData Recording Software for the 2400S Dyno32 1. The instrument has been dropped or otherwise mistreated Calibration Procedure the torque arm of the dynamometer to insure that there is no force being applied to the load cell which would result in an inaccurate zero calibration. Remove the calibration access cover panel and set the calibration mode switch to the ZERO position. Also, be sure that the shunt resistor switch is set to the OFF position. At this time note that the RPM display of the unit should indicate “1111” and the POWER display should indicate “0000”. The TORQUE display indicates the TORQUE and should read near zero. If the torque indication is excessive plus or minus, the POWER display will read “EEEE” - which indicates that the zero offset of the load cell is excessive and that the ZERO calibration cannot proceed see calibration notes below. Otherwise, press and release the ENTER push-button switch to perform the zero calibration. At this point, the TORQUE display should indicate zero and the zero calibration procedure has been completed positive and negative torque to the unit and verify that the torque reading returns closely to the same value. A failure here indicates a likely problem with the dynamometer. Have the dynamometer checked by your dealer or dyno service person Full scale Torque Ft.-Lbs 45.3 K Ohm Shunt Resistor Torque64.14 128.3E-MAIL ADMIN@RIESLABS.COM In Case of DifficultyIn the USA STAR TEST DYNAMOMETER, INC 712 THISTLEWOOD COURT NORMAL, ILLINOIS PHONE 309 In Mexico, Central & South AmericaProblem There is likely no power to the unit. Check the power supplyPower LED is not lit Power LED comes ONthe RPM sensor connector to be sure that it is tight. Check the cable from the RPM pickup to the horsepower computerCheck the power supply to the horsepower computer. Have the horsepower computer checked