Miller Electric 225 Miller Electric Mfg. Co, For assistance in filing or settling claims, contact

Page 48

Owner’s Record

Please complete and retain with your personal records.

Model Name	Serial/Style Number

Purchase Date	(Date which equipment was delivered to original customer.)

Distributor

Address

City

State	Zip

For Service

Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for:	Welding Supplies and Consumables
	Options and Accessories
	Personal Safety Equipment
	Service and Repair
	Replacement Parts
	Training (Schools, Videos, Books)
	Technical Manuals (Servicing Information
	and Parts)
	Circuit Diagrams
	Welding Process Handbooks

Contact the Delivering Carrier to:	File a claim for loss or damage during
	shipment.
	For assistance in filing or settling claims, contact
	your distributor and/or equipment manufacturer’s
	Transportation Department.
PRINTED IN USA	 2004 Miller Electric Mfg. Co. 1/04

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

International Headquarters−USA

USA Phone: 920-735-4505 Auto-Attended

USA & Canada FAX: 920-735-4134

International FAX: 920-735-4125

European Headquarters −

United Kingdom

Phone: 44 (0) 1204-593493

FAX: 44 (0) 1204-598066

www.MillerWelds.com

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Contents Processes DescriptionVisit our website at OM-316087 083Q August Stick Smaw WeldingFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Signification des symboles − Consignes DE Sécurité − À Lire Avant UtilisationLES Décharges Électriques peuvent être mortelles LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut causer un incen- die ou une explosion LES Particules Projetées peu- vent blesser les yeuxLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesRexdale, Rexdale Ontario Canada M9W 1R3 téléphone Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions − DefinitionsManufacturer’s Rating Labels − Installation SpecificationsAC/DC Models AC ModelsDuty Cycle Charts Void warrantyFor AC/DC Models For AC ModelsVolt-Ampere Curves For 115/230, 230 And 460 Volt Models 225/150 AmperesFor 220, 230/400, And 460 Volt Models 300/200 Amperes For 115/230 And 230 Volt Models 225 Amperes For 220 Volt Model For 230/400 Volt Model AmperesAC Amperes Selecting a Location 18 in 457 mm for airflowInstalling Electrode Holder And Work Clamp Installing Electrode Cable and Barrel onto Electrode HolderInstalling Work Cable onto Work Clamp Weld Output CablesElectrical Service Guide 115 220 230 400 46047.5 150Turn Off unit and disconnect input power 10 115 V Input Power Cord White LeadTools Needed 16, 3/8 Cut tie wraps Wrapper Remove wrapper Jumper LeadsConnected For 400 Volts Connected For 230 Volts Connecting Input Power − Operation ControlsControls For AC/DC Models For DC Weld OutputControls For AC Models − Maintenance & Troubleshooting Routine MaintenanceLubricating Shunt Block And Anti-Noise Adjustment MonthsReinstalling Amperage Adjustment Indicator Wrapper Remove wrapper from unit Crank Handle Shunt ShaftTorx Troubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For AC/DC 230 Volts ModelsCircuit Diagram For AC/DC 115/230 Volts Models Circuit Diagram For 300/200 AC/DC 230/400 Volts Models Circuit Diagram For 225 230 Volts Models Circuit Diagram For 300 220 Volts Models − Welding Methods & Troubleshooting Welding Methods Shielded Metal Arc Welding Smaw ProcedureElectrode And Amperage Selection Chart Striking An Arc Positioning The Electrode Holder10−30 Weld Bead Characteristics Conditions That Affect Weld Bead ShapeElectrode Angle Arc LengthElectrode Movement During Welding Butt JointsDo not let weave width Tack WeldsWelding Troubleshooting Lap JointsTee Joints PorosityExcessive Spatter Incomplete FusionLack Of Penetration Excessive Penetration Burn-ThroughWaviness Of Bead Distortion− Parts List Main Assembly AC/DC model illustratedMain Assembly Page Work like a Pro TM-188 304 Invision 354MP Service Your distributor also givesSupport Miller Electric Mfg. Co For assistance in filing or settling claims, contactYour distributor and/or equipment manufacturer’s Transportation Department