Miller Electric 300, 225 manual California Proposition 65 Warnings

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1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

MOVING PARTS can cause injury.

DKeep away from moving parts such as fans.

DKeep all doors, panels, covers, and guards closed and securely in place.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

DUse equipment of adequate capacity to lift and support unit.

DIf using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

OVERUSE can cause OVERHEATING

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before starting to weld again.

DDo not block or filter airflow to unit.

H.F. RADIATION can cause interference.

DHigh-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified persons familiar with electronic equipment perform this installation.

DThe user is responsible for having a qualified electrician prompt- ly correct any interference problem resulting from the installa- tion.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling boards or parts.

DUse proper static-proof bags and boxes to store, move, or ship PC boards.

MOVING PARTS can cause injury.

DKeep away from moving parts.

DKeep away from pinch points such as drive rolls.

WELDING WIRE can cause injury.

DDo not press gun trigger until instructed to do so.

DDo not point gun toward any part of the body, other people, or any metal when threading welding wire.

ARC WELDING can cause interference.

DElectromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

DBe sure all equipment in the welding area is electromagnetically compatible.

DTo reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

DLocate welding operation 100 meters from any sensitive elec- tronic equipment.

DBe sure this welding machine is installed and grounded according to this manual.

DIf interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

YWelding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

YBattery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

YEngine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

For Diesel Engines:

YDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

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Contents Stick Smaw Welding ProcessesDescription Visit our website at OM-316087 083Q AugustFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − À Lire Avant Utilisation LES Décharges Électriques peuvent être mortellesLE Bruit peut affecter l’ouïe LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LES Pièces Chaudes peuvent cau- ser des brûlures gravesLES Pièces Mobiles peuvent cau- ser des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut FaireConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Rexdale, Rexdale Ontario Canada M9W 1R3 téléphone− Definitions Symbols And DefinitionsManufacturer’s Rating Labels AC Models − InstallationSpecifications AC/DC ModelsFor AC Models Duty Cycle ChartsVoid warranty For AC/DC ModelsFor 115/230, 230 And 460 Volt Models 225/150 Amperes Volt-Ampere CurvesFor 220, 230/400, And 460 Volt Models 300/200 Amperes For 220 Volt Model For 230/400 Volt Model Amperes For 115/230 And 230 Volt Models 225 AmperesAC Amperes 18 in 457 mm for airflow Selecting a LocationWeld Output Cables Installing Electrode Holder And Work ClampInstalling Electrode Cable and Barrel onto Electrode Holder Installing Work Cable onto Work Clamp150 Electrical Service Guide115 220 230 400 460 47.5Wrapper Remove wrapper Jumper Leads Turn Off unit and disconnect input power10 115 V Input Power Cord White Lead Tools Needed 16, 3/8 Cut tie wrapsConnected For 400 Volts Connected For 230 Volts Connecting Input Power For DC Weld Output − OperationControls Controls For AC/DC ModelsControls For AC Models Months − Maintenance & TroubleshootingRoutine Maintenance Lubricating Shunt Block And Anti-Noise AdjustmentWrapper Remove wrapper from unit Crank Handle Shunt Shaft Reinstalling Amperage Adjustment IndicatorTorx Trouble Remedy TroubleshootingCircuit Diagram For AC/DC 230 Volts Models − Electrical DiagramsCircuit Diagram For AC/DC 115/230 Volts Models Circuit Diagram For 300/200 AC/DC 230/400 Volts Models Circuit Diagram For 225 230 Volts Models Circuit Diagram For 300 220 Volts Models Welding Methods Shielded Metal Arc Welding Smaw Procedure − Welding Methods & TroubleshootingElectrode And Amperage Selection Chart Positioning The Electrode Holder Striking An Arc10−30 Arc Length Weld Bead CharacteristicsConditions That Affect Weld Bead Shape Electrode AngleTack Welds Electrode Movement During WeldingButt Joints Do not let weave widthPorosity Welding TroubleshootingLap Joints Tee JointsIncomplete Fusion Excessive SpatterLack Of Penetration Distortion Excessive PenetrationBurn-Through Waviness Of BeadMain Assembly AC/DC model illustrated − Parts ListMain Assembly Page Work like a Pro TM-188 304 Invision 354MP Your distributor also gives ServiceSupport Transportation Department Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s