Miller Electric 225, 300 manual Principal Safety Standards, EMF Information, About Pacemakers

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1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126 (phone: 305-443-9353, website: www.aws.org).

Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1, from American Welding Society, 550 N.W. LeJeune Rd, Mi- ami, FL 33126 (phone: 305-443-9353, website: www.aws.org).

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone: 617−770−3000, website: www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1735 Jefferson Davis Highway, Suite 1004, Arlington, VA 22202−4102 (phone: 703−412−0900, web- site: www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3 (phone: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- ternational.org).

Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 11 West 42nd Street, New York, NY 10036−8002 (phone: 212−642−4900, website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone: 617−770−3000,website: www.nfpa.org and www. sparky.org).

OSHA, Occupational Safety and Health Standards for General Indus- try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Super- intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (there are 10 Regional Offices−−phone for Region 5, Chicago, is 312−353−2220,website: www.osha.gov).

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: “The body of evidence, in the committee’s judgment, has not demonstrated that exposure to power- frequency electric and magnetic fields is a human-health hazard.” However, studies are still going forth and evidence continues to be examined. Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields when welding or cutting.

To reduce magnetic fields in the workplace, use the following procedures:

1.Keep cables close together by twisting or taping them.

2.Arrange cables to one side and away from the operator.

3.Do not coil or drape cables around your body.

4.Keep welding power source and cables as far away from opera- tor as practical.

5.Connect work clamp to workpiece as close to the weld as possi- ble.

About Pacemakers:

Pacemaker wearers consult your doctor first. If cleared by your doctor, then following the above procedures is recommended.

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Contents Processes DescriptionVisit our website at OM-316087 083Q August Stick Smaw WeldingFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety message Arc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Signification des symboles − Consignes DE Sécurité − À Lire Avant UtilisationLES Décharges Électriques peuvent être mortelles LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut causer un incen- die ou une explosion LES Particules Projetées peu- vent blesser les yeuxLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesRexdale, Rexdale Ontario Canada M9W 1R3 téléphone Consignes relatives aux stimulateurs cardiaquesManufacturer’s Rating Labels Symbols And Definitions− Definitions − Installation SpecificationsAC/DC Models AC ModelsDuty Cycle Charts Void warrantyFor AC/DC Models For AC ModelsFor 220, 230/400, And 460 Volt Models 300/200 Amperes Volt-Ampere CurvesFor 115/230, 230 And 460 Volt Models 225/150 Amperes AC Amperes For 115/230 And 230 Volt Models 225 AmperesFor 220 Volt Model For 230/400 Volt Model Amperes Selecting a Location 18 in 457 mm for airflowInstalling Electrode Holder And Work Clamp Installing Electrode Cable and Barrel onto Electrode HolderInstalling Work Cable onto Work Clamp Weld Output CablesElectrical Service Guide 115 220 230 400 46047.5 150Turn Off unit and disconnect input power 10 115 V Input Power Cord White LeadTools Needed 16, 3/8 Cut tie wraps Wrapper Remove wrapper Jumper LeadsConnected For 400 Volts Connected For 230 Volts Connecting Input Power − Operation ControlsControls For AC/DC Models For DC Weld OutputControls For AC Models − Maintenance & Troubleshooting Routine MaintenanceLubricating Shunt Block And Anti-Noise Adjustment MonthsTorx Reinstalling Amperage Adjustment IndicatorWrapper Remove wrapper from unit Crank Handle Shunt Shaft Troubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For AC/DC 230 Volts ModelsCircuit Diagram For AC/DC 115/230 Volts Models Circuit Diagram For 300/200 AC/DC 230/400 Volts Models Circuit Diagram For 225 230 Volts Models Circuit Diagram For 300 220 Volts Models − Welding Methods & Troubleshooting Welding Methods Shielded Metal Arc Welding Smaw ProcedureElectrode And Amperage Selection Chart 10−30 Striking An ArcPositioning The Electrode Holder Weld Bead Characteristics Conditions That Affect Weld Bead ShapeElectrode Angle Arc LengthElectrode Movement During Welding Butt JointsDo not let weave width Tack WeldsWelding Troubleshooting Lap JointsTee Joints PorosityLack Of Penetration Excessive SpatterIncomplete Fusion Excessive Penetration Burn-ThroughWaviness Of Bead Distortion− Parts List Main Assembly AC/DC model illustratedMain Assembly Page Work like a Pro TM-188 304 Invision 354MP Support ServiceYour distributor also gives Miller Electric Mfg. Co For assistance in filing or settling claims, contactYour distributor and/or equipment manufacturer’s Transportation Department