GE Monogram Zenith Controls, ZTX manual Installation cont’d, Power Connections

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Installation (cont’d)

DANGER

HAZARDOUS VOLTAGE

(Can Cause Severe Injury or Death)

Turn OFF all power before installation, adjustment, or removal of transfer switch or any of its components.

Power Connections

GE Zenith transfer switches are supplied with UL listed solderless screw type terminals as standard for the Normal, Emergency and Load power connections.

Table 1 lists the number and sizes of cable lugs supplied as standard for each switch amp rating.

Connect the Normal, Emergency, and Load conductors to the clearly marked terminals on the transfer switch. Remove surface oxides from cables by cleaning with a wire brush. Verify that all connections are correct before tightening the lugs. All cable lug connections must be tightened to the proper torque values as shown in Table 2.

NOTE: Do not run cables or wiring behind front-connected transfer switches.

Screw Type Terminals for External Power Connections

Switch Size

Utility, Generator and Load Terminals

Fully Rated Neutral Bar (When Required)

(Amps)

 

 

 

 

Cable Per Pole

Range of Wire Sizes

No. of Cables

Range of Wire Sizes

 

40

1

#8 to 3/0 AWG

3

#8 to 1/0 AWG

80

1

#8 to 3/0 AWG

3

#8 to 1/0 AWG

100

1

#8 to 3/0 AWG

3

#8 to 1/0 AWG

150

1

#8 to 3/0 AWG

3

#8 AWG to 300 MCM

200, 225, 250*

1

#6 AWG to 250 MCM

3

#6 AWG to 300 MCM

300, 400

1

#4 AWG to 600 MCM

3

#4 AWG to 300 MCM

Table 1

* IEC Rating Only

SWITCH￿ POSITION￿ INDICATOR￿

 

 

 

LOAD￿

 

 

 

 

TERMINALS

 

UTILITY￿

T1

T2

T3

 

TERMINALS

 

 

 

 

 

 

 

 

 

OPTIONAL A4 CONTACT￿

 

 

 

 

 

￿

 

 

N1

N2

N3

OPERATES WHEN IN￿

BR

 

 

 

 

UTILITY POSITION

 

 

 

 

 

 

 

 

 

 

JP

 

 

 

 

 

Exerciser

 

 

 

 

 

CONTROLLER

N

 

 

 

 

ENGINE￿

 

 

 

 

START

 

 

E1

E2

E3

 

 

 

 

 

 

OPTIONAL A3 CONTACT￿

 

 

 

 

 

￿

 

 

 

 

 

OPERATES WHEN IN￿

 

 

GENERATOR￿

GENERATOR POSITION

 

 

 

 

 

TERMINALS

 

T = Load￿

N = Utility￿

E = Generator

 

Tip!

Install

load

cables

first.

OPTIONAL ENGINE CONTROLS ￿ OR AIR CONDITION DISCONNECT￿ OR 3 PHASE BOARD￿

￿

3 AND 4 POLE ONLY

Figure 2 - Power Panel

GE Zenith Controls

ZTX Operation and Maintenance Manual (62R-2000)

3

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Contents GE Zenith Controls Introduction Authorized ServiceTable of Contents Hazardous Voltage How to Remove the CoverHazardous Voltage InstallationPower Connections Installation cont’dController Control ConnectionsBattery and Holder Battery Harness MX50/90 Controller Functional Test Functional TestOptional Pushbuttons Optional Indicator LEDsRM4 Control Interface Optional RM4 Control Interface Optional cont’d Selecting Exerciser With Transfer Automatic Generator ExerciserSelecting Exerciser Without Transfer Generator Battery Input Temperature Sensor InputOil Pressure Sensor Input Fuel/Run Contact OutputPartial Coverage System Example SystemsTypical Diagrams Symptom Possible Cause Corrective Action TroubleshootingGenerator Fault Flash Table Troubleshooting cont’dPage GE Zenith Controls