GE Monogram ZTX, Zenith Controls manual Installation, Hazardous Voltage

Page 4

Installation

DANGER

HAZARDOUS VOLTAGE

(Can Cause Severe Injury or Death)

Turn OFF all power before installation, adjustment, or removal of transfer switch or any of its components.

The safe operation of your switch is GE Zenith’s focus. The proper storage, installation, operation and mainte- nance will help increase the life of the switch.

CAUTION

Due to hazardous voltage and current, GE Zenith rec- ommends that a GE Zenith Certified technician or a qualified electrician must perform the

installation and maintenance of the switch.

Equipment Inspection and Storage

Once you have received the transfer switch, inspect

it for any damage. This includes damage to the enclo- sure, power panel, control panel and wiring harness. If any damage is found or suspected, file a claim as soon as possible with the carrier and notify the nearest GE Zenith representative.

Before installation, it is necessary to store the transfer switch in a clean dry place, protected from dirt and water. Provide ample air circulation and heat, if neces- sary, to prevent condensation.

 

Operating

 

Storage

Temperature

 

Temperature

(Ambient):

Humidity

-30°C to

-20°C to +65°C

5% to 95%

+75°C

(-4°F to +149°F)

(non-con-

(-22°F to

 

densing)

+167°F)

 

 

 

 

 

Final Equipment Inspection

Prior to energizing the transfer switch:

1.Remove any debris incurred, with a vacuum, due to shipment or installation.

WARNING

Do not use a blower since debris may become lodged in the electrical and mechanical components and cause damage.

2.Verify that all cabled connections are correct.

3.Check engine start connections and verify the correct connection of all control wires.

4.Check the lug torque values of the power connections.

NOTE: Lug torque values are specified in the power panel manual.

5.Make sure that all covers and barriers are installed and properly fastened.

NOTE: Power panels ship from GE Zenith in the Normal Position.

Each GE Zenith transfer switch is factory wired and tested. A complete information package is furnished with each switch which includes:

a.Sequence of operation.

b.Description and operation of all accessories supplied.

c.Power panel connection diagram and schematic.

d.Description and identification of all customer field connections.

Installation of GE Zenith transfer switches includes:

a.Mounting the transfer switch cabinet.

b.Connection of all Normal, Emergency, and Load cables or bus bars.

c.Connection of external control circuits as required.

Mounting

Adequate lifting means must be used to mount the transfer switch into place. The recommended method for moving

the transfer switch using the lifting eyes, where supplied,

and a spreader bar is

 

 

 

 

 

 

illustrated here.

 

 

 

 

 

SPREADER BAR

Enough room should

 

45°

 

 

 

H

 

 

 

 

 

 

 

 

 

be allowed to open

 

 

 

 

 

 

 

 

 

 

 

the cabinet doors

 

 

 

 

 

 

fully for inspection

 

 

 

 

 

 

and servicing of the

 

 

LIFTING EYES

 

 

 

 

 

 

 

switch per NEC and

 

 

 

 

 

 

 

 

 

 

 

 

local codes.

 

 

 

 

 

 

 

 

 

 

 

 

 

CABINET

 

 

D

 

 

 

 

 

 

 

 

 

NOTE: When lifting the switch using a spreader bar, height H must be equal to half of distance D.

CAUTION

Before drilling conduit entry holes or any accessory mounting holes, cover and protect the switch and control panel to prevent dirt and metal fragments from entering the mechanical and electrical components.

Failure to do so may result in

damage and malfunction of the switch.

2

ZTX Operation and Maintenance Manual (62R-2000)

GE Zenith Controls

Image 4
Contents GE Zenith Controls Table of Contents Authorized ServiceIntroduction How to Remove the Cover Hazardous VoltageInstallation Hazardous VoltageInstallation cont’d Power ConnectionsControl Connections ControllerBattery and Holder Battery Harness MX50/90 Controller Functional Test Functional TestRM4 Control Interface Optional Optional Indicator LEDsOptional Pushbuttons RM4 Control Interface Optional cont’d Selecting Exerciser Without Transfer Automatic Generator ExerciserSelecting Exerciser With Transfer Temperature Sensor Input Generator Battery InputOil Pressure Sensor Input Fuel/Run Contact OutputExample Systems Partial Coverage SystemTypical Diagrams Troubleshooting Symptom Possible Cause Corrective ActionTroubleshooting cont’d Generator Fault Flash TablePage GE Zenith Controls