Hobart OM-303 manual Maintenance and Troubleshooting, Routine Maintenance

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SECTION 6 – MAINTENANCE AND TROUBLESHOOTING

6-1. Routine Maintenance

Y Disconnect power before maintaining.

. Maintain more often during severe conditions.

3 Months

Replace unreadable labels.

Clean and tighten weld terminals.

Repair or replace cracked weld cable.

Repair or replace cracked gas hose.

Replace o-ring in Electrode/Gas

Output receptacle if cracked.

6 Months

Blow out or vacuum inside.

Or

6-2. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

 

 

Remedy

 

 

No weld output; fan does not run.

Place line disconnect switch in On position (see Section 4-5).

 

 

 

 

 

 

 

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 4-5).

 

 

 

 

 

 

 

Check for proper input power connections (see Section 4-5).

 

 

No weld output; fan on.

Be sure Range/Polarity switch is not set between positions.

 

 

 

 

 

 

 

Tighten remote control connection to Remote 14 receptacle.

 

 

 

 

 

 

 

Check remote control (see remote control Owner’s Manual).

 

 

 

 

 

 

 

Unit overheated. Allow unit to cool (see Section 3-3).

 

 

Fan not operating; weld output

Check for and remove anything blocking fan movement.

available.

 

 

 

 

Have Factory Authorized Service Agent check fan motor.

 

 

 

 

 

 

 

 

 

 

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Contents Description OM-303155795NProcesses From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques General Precautionary Label DefinitionsIntroduction Symbols And DefinitionsIncluded with Your Unit Volt-Ampere Curves SpecificationsDuty Cycle Chart Hertz ModelsSelecting a Location InstallationTurn Off power before mak- ing connections Typical Stick ConnectionsTypical TIG Connections Electrical Service Guide Connecting Input PowerOperation ControlsGtaw Welding Amperage Range Example of Front Panel Amperage ControlExample of Remote Amperage Control AC Low AC HighProcess and Material Thickness Guide Label Routine Maintenance Maintenance and TroubleshootingTroubleshooting Electrical Diagrams Circuit DiagramWelding Processes Requiring High Frequency Incorrect InstallationHigh Frequency Weld ZoneMetal Building Correct InstallationMetal Building Requirements Parts List Main AssemblyDia Part Description Mkgs Quantity Figure -1. Main Assembly Page Page Service SupportContact your Distributor for Hobart Welding Products