Kohler 38RCL, 48RCL, 60RCL manual Generator Set Operation, Operating Area, Prestart Checklist

Section 2 Generator Set Operation

2.1 Operating Area

	WARNING
Carbon monoxide.
Can	cause	severe	nausea,
fainting, or death.
The exhaust system must be
leakproof and routinely inspected.

Carbon monoxide symptoms. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is a poisonous gas present in exhaust gases. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Carbon monoxide poisoning symptoms include but are not limited to the following:

DLight-headedness, dizziness D Physical fatigue, weakness in

joints and muscles

D Sleepiness, mental fatigue, inability to concentrate

or speak clearly, blurred vision D Stomachache, vomiting, nausea

If experiencing any of these symptoms and carbon monoxide poisoning is possible, seek fresh air immediately and remain active. Do not sit, lie down, or fall asleep. Alert others to the possibility of carbon monoxide poisoning. Seek medical attention if the condition of affected persons does not improve within minutes of breathing fresh air.

Keep the generator set area clear. Maintain at least

0.9m (3 ft.) of clearance on all sides of the generator set. Verify that there are no windows, air vents, or other openings in the building within 1.5 m (5 ft.) of the generator set exhaust outlet in any direction.

Notice

Do not locate patios, decks, play areas, or animal shelters near the generator set. Keep items such as lawn furniture, toys, sports equipment, and all combustible materials away from the generator set exhaust outlet. Remind family members, children, and visitors to use caution near the generator set.

Generator sets connected to automatic transfer switches start automatically during exercise periods and power outages. Some generator set components become hot when the generator set is running and remain hot for a time after the generator set shuts down.

2.2 Prestart Checklist

To ensure continued satisfactory operation perform the following checks or inspections before or at each startup, as designated, and at the intervals specified in the service schedule. In addition, some checks require verification after the unit starts.

Air Cleaner. Check for a clean and installed air cleaner element to prevent unfiltered air from entering the engine.

Air Inlets. Check for obstructions that could block the flow of cooling air. Keep the air intake area clean. Do not leave rags, tools, or debris on or near the generator set.

Battery. Check for tight battery connections. Consult the battery manufacturer’s instructions regarding battery care and maintenance.

Coolant Level. Check the coolant level according to the cooling system maintenance information.

Note: Block heater damage. The block heater will fail if the energized heater element is not immersed in coolant. Fill the cooling system before turning on the block heater. Run the engine until it is warm, and refill the radiator to purge the air from the system before energizing the block heater.

Drive Belt(s). Check the belt condition of the water pump and battery charging alternator belt(s).

Exhaust System. Check for exhaust leaks and blockages. Check the silencer and piping condition and check for tight exhaust system connections.

Inspect the exhaust system components for cracks and corrosion (exhaust manifold, exhaust pipe, exhaust clamps, and silencer).

DCheck for corroded or broken metal parts and replace them as needed.

DCheck that there are no combustible materials near the exhaust outlet.

DCheck that the exhaust outlet is unobstructed.

Carbon Monoxide Detectors. Check for the installation and operation of carbon monoxide (CO) detectors on each level of any building near the generator set.

Oil Level. Maintain the oil level at or near, not over, the full mark on the dipstick.

TP-6810 11/13 Section 2 Generator Set Operation 15