Kohler 38RCL, 48RCL, 60RCL Unloaded Full-Speed Exercise, Loaded Full-Speed Exercise with RXT only

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D ATS connection. The controller verifies that the Model RXT ATS interface board is connected.

DBattery voltage. Battery voltage is checked before exercise to verify engine starting capability. Battery voltage provides a measurement of battery health. If the controller detects low battery voltage, low battery or low charging battery is displayed and the exercise does not start.

DCoolant level check. The coolant level is checked.

D Communication integrity tests. J1939, RBUS, Ethernet, and USB are monitored for messages indicating that the controller and wiring are reliable.

DEngine speed. Engine speed is measured at low speed and full speed. An overspeed or underspeed condition will result in a fault condition and shutdown.

D Generator output frequency and voltage. Operating the generator at full speed allows the RDC2 controller to check the output power for correct voltage, frequency, and stability. When the engine is running at full speed, the controller verifies that the voltage and frequency are within acceptable limits. A fault message is displayed if the voltage or frequency is out of range.

D Oil pressure. Oil pressure is verified to ensure proper lubrication of critical engine components. Pressure is monitored at both low and full speeds. If the oil pressure is low, low oil pressure is displayed and the generator set shuts down.

2.5.2Unloaded Full-Speed Exercise

The unloaded full speed exercise runs the generator set at full speed for 20 minutes without transferring the load.

To set an unloaded full speed exercise, follow the procedure in Figure 2-3 and select Exercise Mode: Unloaded Full.

2.5.3Loaded Full-Speed Exercise (with RXT only)

A loaded exercise starts the generator set, ramps up to full speed, and then transfers the electrical load from the utility source to the generator set. The load is transferred back to the utility source before the generator set shuts down.

Note: With a loaded exercise, power to the building is lost for up to 10 seconds during load transfer.

For a loaded exercise controlled by the RDC2 controller, a Model RXT transfer switch must be connected to the

generator set. To set a loaded exercise, follow the procedure in Section 2.5.8 and select Exercise Type: Loaded.

For a loaded exercise with a transfer switch other than a Kohlerr Model RXT, program the exercise at the transfer switch controller. Refer to the transfer switch operation manual for instructions.

2.5.4Shutdown During Exercise

The following advanced diagnostic operation applies to RDC2 controllers with firmware versions 5.04 and higher.

If the generator set shuts down on a fault during an exercise, the controller will try to restart the engine. If the engine starts, the generator set will run at full speed for two minutes and then stop. The event history will show Advanced Diagnostic Active. The exercise schedule is maintained.

If the engine does not start, the shutdown message will be displayed. Correct the fault condition and reset the fault as described in Section 2.6.

2.5.5Power Failure During Exercise

If the utility power is lost during an unloaded exercise, the ATS transfers to the emergency source, the exercise is ended and the control remains in the AUTO mode.

If the utility power is lost during a loaded exercise, the exercise is ended. The ATS remains in the emergency position and the control goes into the AUTO mode.

The generator set continues to run and supply power to the load for the duration of the utility power outage. When Utility power is restored, the ATS will re-transfer to the utility source through normal timing sequences.

2.5.6Exerciser Reset

To reset the exerciser to run at a different day and/or time or to change the exercise mode, follow the procedure in Section 2.5.7 to change the exerciser settings.

2.5.7Setting the Exerciser at Power-up

When power is connected to the controller, you will be prompted to set the date, time, and exercise schedule.

1.At power--up, the date is displayed with the year flashing. Use the up or down arrow key to step to the current year.

18 Section 2 Generator Set Operation

TP-6810 11/13

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Contents RDC2 TP-6810 11/13bController Identification Accessory Number Accessory DescriptionProduct Identification Information Generator Set Identification NumbersTable of Contents Scheduled Maintenance TroubleshootingAppendix a Abbreviations Accidental Starting Safety Precautions and InstructionsBattery Accidental starting Can cause severe injury or deathEngine Backfire/Flash Fire Exhaust SystemFuel System Hazardous Noise Hazardous noise Can cause hearing lossHazardous voltage Will cause severe injury or death Heavy Equipment Hot PartsHot coolant and steam Can cause severe injury or death Introduction NameplateList of Related Literature Literature Type Part NumberService Assistance Service Assistance TP-6810 11/13 Service Views NON-SERVICE Side260RCL Service Views Operating Area Prestart ChecklistGenerator Set Operation Keep the generator set area clear. Maintain at leastExercising the Generator Set Generator Set OperationSystem Diagnostics Automatic Operation with Model RDT or RSB Transfer SwitchesUnloaded Cycle Exercise with Complete System Diagnostics ExerciseSetting the Exerciser at Power-up Power Failure During ExerciseExerciser Reset Unloaded Full-Speed ExerciseChanging the Exercise Setting Procedure to Change the Exercise Setting2RDC2 Main Menu 3Procedure to Set the Exerciser ATS Communication Errors FaultsResetting the Controller after a Fault Shutdown Procedure to Reset the Controller after a Fault ShutdownFault Shutdown SD Condition Check 5Controller Fault Messages Setting Model RXT Transfer Switch OperationProcedure to View Event History Event LogATS Control Sequence of Operation Time DelaysATS Load Control Relay Time Delay Preferred Source FailsControls and Indicators RDC2 Controller OperationButton Function Controller Keypad LED IndicatorsButton LED OperationLCD Display Active AlertChanging Settings Controller PowerBattery Charging Procedure to Change SettingsChanging Settings on the RDC2 Controller 6Changing SettingsController Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu Voltage CalibrationGenerator Set Information Menu Genset Run Time MenuAdjusting the Display Contrast Voltage Regulator VR Voltage AdjustSetting the Exerciser Genset System MenuATS Status Menu 14ATS Status Menu, with CalibrationATS Configuration Menu Changing ATS Configuration SettingsDate and Time Menu Date and Time 02Dec2011 1234pm Time Format 12hr24hrNetworking Information Menus 17Networking Information MenuNetworking Status Submenu DhcpNetworking Configuration Submenu OnCue Password OnCue PasswordRbus Information Submenu 20RBUS Information SubmenuRemote Devices Submenu 21Remote Devices SubmenuProgrammable Interface Module PIM Menus Load Control Menus 23Load Control Status MenuScheduled Maintenance General MaintenanceService Schedule Every Operation DailyOil Check Oil SpecificationsLubrication System Oil AdditionsAir Cleaner Service Procedure Air CleanerReset the maintenance timer on the RDC2 Check for leaksCooling System Checking and Filling CoolantExhaust System Inspection Points Cooling System Inspection Flushing and CleaningFlushing and Cleaning Procedure Draining Cooling SystemIgnition System Model Spark plug gap 38 RCL, 48RCL, and 60RCL511 Storage Procedure Scheduled Maintenance TP-6810 11/13 Introduction TroubleshootingFault Messages USB PortGenerator Set Troubleshooting Problem Possible Cause Corrective ActionController Troubleshooting 2RDC2 Troubleshooting ChartTroubleshooting TP-6810 11/13 Appendix a Abbreviations AnsiLCB Page 2012, 2013 by Kohler Co. All rights reserved

38RCL, 48RCL, 60RCL specifications

The Kohler RCL series of generators, particularly the 60RCL, 48RCL, and 38RCL models, represents a premium choice for those seeking reliable power solutions for residential and light commercial applications. Each model is tailored to meet diverse power needs, ensuring uninterrupted electricity supply during outages.

The 60RCL is engineered for maximum performance, offering 60 kW of power. This model is ideal for larger homes or small businesses that require dependable backup power. Its powerful Kohler engine is designed to deliver a quiet, smooth performance, while the advanced sound-dampening features keep noise levels to a minimum. The 48RCL offers a slightly lower output at 48 kW, making it suitable for medium-sized homes. Its compact design allows for flexible installation options, whether it’s outdoors or in a utility area, while still providing robust power during critical times.

The 38RCL, while the smallest of the series with 38 kW output, is perfect for homes that need a reliable backup generator without the bulk. Its streamlined design does not compromise on performance, making it an excellent choice for energy-efficient homes. All models in the RCL series come equipped with Kohler's Command Pro commercial-grade engine, ensuring longevity and reliability even in the harshest conditions.

A standout feature of the RCL series is the integrated KOHLER® 2.4-inch color display, which allows users to monitor generator performance in real-time. This user-friendly interface provides vital information such as operational status, run time, and maintenance notifications. Additionally, the series is designed with automatic transfer switches that allow for seamless switching between utility and generator power.

Moreover, these generators incorporate advanced control systems with remote monitoring capabilities, enabling users to check the status of their power supply from a smartphone or tablet. Designed with efficiency in mind, the RCL series boasts a fuel-efficient operation that supports both natural gas and propane, catering to diverse energy preferences.

In summary, the Kohler 60RCL, 48RCL, and 38RCL generators combine high performance, advanced technology, and user-friendly features. They are reliable solutions for anyone looking to safeguard their power needs, ensuring peace of mind when it matters most.
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