Kohler 60RCL, 38RCL, 48RCL Air Cleaner, Check for leaks, Reset the maintenance timer on the RDC2

Page 50

d.Install the new oil filter following the instructions provided with the filter.

3.Fill with oil. See Figure 4-1 for oil selection and Figure 4-3 for oil capacity.

Model

Oil Capacity, L (qt.)

 

 

38RCL, 48RCL, and 60RCL

4.7 (5.0)

Figure 4-3Oil Capacity

4.Check for leaks.

a.Press the OFF button on the RDC2 generator set controller.

b.Reconnect the generator set engine starting battery, negative (--) lead last.

c.Reconnect the power for the battery charger.

d.Start the generator set and check for leaks around the oil filter.

e.Stop the generator set and tighten the oil filter to stop any leaks.

f.Reinstall the housing side panel.

5.Stop the generator set. Check the oil level. Add oil, as necessary, to bring the level up to the Full mark.

Note: Too high an oil level causes high oil consumption and engine carbonizing. Too low a level damages the engine.

6.Reset the maintenance timer on the RDC2.

a.In the Overview menu, step down to the Next Maintenance screen.

b.Press the Select button.

c.Press the Up arrow button so that Reset Maint Timer? Yes is displayed.

d.Press the Select button. The next maintenance interval and date will be displayed.

4.4 Air Cleaner

At the interval specified in the service schedule, inspect and clean or replace the air cleaner element. Clean the element more frequently in dirty, dusty conditions. Check the element for accumulated oil or dirt that could cause poor performance. Replace a damaged air cleaner element. Follow the procedure described below.

Air Cleaner Service Procedure

A dry-type air cleaner silences and filters the intake air. The air intake silencer assembly connects to the intake manifold via a rubber hose. Refer to Figure 4-4 during this procedure.

 

A--253104

A--273699

38RCL

48RCL

 

 

GM90280

 

60RCL

 

Figure 4-4

Air Cleaners

 

1.Remove the cover from the air cleaner housing.

2.Remove the air cleaner element.

3.Examine the element and housing for damage. Replace the element and housing if damaged.

4.Tap the element lightly against a flat surface to dislodge loose surface dirt. Do not clean the element in any liquid or use compressed air as these will damage the filter element. Replace the element and precleaner at the intervals shown in the service schedule.

5.Wipe the cover and housing with a clean rag to remove dirt. Make sure the sealing surfaces fit correctly.

6.Replace the air cleaner cover.

50 Section 4 Scheduled Maintenance

TP-6810 11/13

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Contents RDC2 TP-6810 11/13bController Identification Accessory Number Accessory DescriptionProduct Identification Information Generator Set Identification NumbersTable of Contents Appendix a Abbreviations Scheduled MaintenanceTroubleshooting Accidental Starting Safety Precautions and InstructionsBattery Accidental starting Can cause severe injury or deathFuel System Engine Backfire/Flash FireExhaust System Hazardous voltage Will cause severe injury or death Hazardous NoiseHazardous noise Can cause hearing loss Hot coolant and steam Can cause severe injury or death Heavy EquipmentHot Parts Introduction NameplateList of Related Literature Literature Type Part NumberService Assistance Service Assistance TP-6810 11/13 Service Views NON-SERVICE Side260RCL Service Views Operating Area Prestart ChecklistGenerator Set Operation Keep the generator set area clear. Maintain at leastExercising the Generator Set Generator Set OperationSystem Diagnostics Automatic Operation with Model RDT or RSB Transfer SwitchesUnloaded Cycle Exercise with Complete System Diagnostics ExerciseSetting the Exerciser at Power-up Power Failure During ExerciseExerciser Reset Unloaded Full-Speed ExerciseChanging the Exercise Setting Procedure to Change the Exercise Setting2RDC2 Main Menu 3Procedure to Set the Exerciser ATS Communication Errors FaultsResetting the Controller after a Fault Shutdown Procedure to Reset the Controller after a Fault ShutdownFault Shutdown SD Condition Check 5Controller Fault Messages Setting Model RXT Transfer Switch OperationProcedure to View Event History Event LogATS Control Sequence of Operation Time DelaysATS Load Control Relay Time Delay Preferred Source FailsControls and Indicators RDC2 Controller OperationButton Function Controller Keypad LED IndicatorsButton LED OperationLCD Display Active AlertChanging Settings Controller PowerBattery Charging Procedure to Change SettingsChanging Settings on the RDC2 Controller 6Changing SettingsController Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu Voltage CalibrationGenerator Set Information Menu Genset Run Time MenuAdjusting the Display Contrast Voltage Regulator VR Voltage AdjustSetting the Exerciser Genset System MenuATS Status Menu 14ATS Status Menu, with CalibrationATS Configuration Menu Changing ATS Configuration SettingsDate and Time Menu Date and Time 02Dec2011 1234pm Time Format 12hr24hrNetworking Information Menus 17Networking Information MenuNetworking Status Submenu DhcpNetworking Configuration Submenu OnCue Password OnCue PasswordRbus Information Submenu 20RBUS Information SubmenuRemote Devices Submenu 21Remote Devices SubmenuProgrammable Interface Module PIM Menus Load Control Menus 23Load Control Status MenuScheduled Maintenance General MaintenanceService Schedule Every Operation DailyOil Check Oil SpecificationsLubrication System Oil AdditionsAir Cleaner Service Procedure Air CleanerReset the maintenance timer on the RDC2 Check for leaksExhaust System Inspection Points Cooling SystemChecking and Filling Coolant Cooling System Inspection Flushing and CleaningFlushing and Cleaning Procedure Draining Cooling SystemIgnition System Model Spark plug gap 38 RCL, 48RCL, and 60RCL511 Storage Procedure Scheduled Maintenance TP-6810 11/13 Introduction TroubleshootingFault Messages USB PortGenerator Set Troubleshooting Problem Possible Cause Corrective ActionController Troubleshooting 2RDC2 Troubleshooting ChartTroubleshooting TP-6810 11/13 Appendix a Abbreviations AnsiLCB Page 2012, 2013 by Kohler Co. All rights reserved

38RCL, 48RCL, 60RCL specifications

The Kohler RCL series of generators, particularly the 60RCL, 48RCL, and 38RCL models, represents a premium choice for those seeking reliable power solutions for residential and light commercial applications. Each model is tailored to meet diverse power needs, ensuring uninterrupted electricity supply during outages.

The 60RCL is engineered for maximum performance, offering 60 kW of power. This model is ideal for larger homes or small businesses that require dependable backup power. Its powerful Kohler engine is designed to deliver a quiet, smooth performance, while the advanced sound-dampening features keep noise levels to a minimum. The 48RCL offers a slightly lower output at 48 kW, making it suitable for medium-sized homes. Its compact design allows for flexible installation options, whether it’s outdoors or in a utility area, while still providing robust power during critical times.

The 38RCL, while the smallest of the series with 38 kW output, is perfect for homes that need a reliable backup generator without the bulk. Its streamlined design does not compromise on performance, making it an excellent choice for energy-efficient homes. All models in the RCL series come equipped with Kohler's Command Pro commercial-grade engine, ensuring longevity and reliability even in the harshest conditions.

A standout feature of the RCL series is the integrated KOHLER® 2.4-inch color display, which allows users to monitor generator performance in real-time. This user-friendly interface provides vital information such as operational status, run time, and maintenance notifications. Additionally, the series is designed with automatic transfer switches that allow for seamless switching between utility and generator power.

Moreover, these generators incorporate advanced control systems with remote monitoring capabilities, enabling users to check the status of their power supply from a smartphone or tablet. Designed with efficiency in mind, the RCL series boasts a fuel-efficient operation that supports both natural gas and propane, catering to diverse energy preferences.

In summary, the Kohler 60RCL, 48RCL, and 38RCL generators combine high performance, advanced technology, and user-friendly features. They are reliable solutions for anyone looking to safeguard their power needs, ensuring peace of mind when it matters most.
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